Search

Nowadays, composite sandwich tubes are extensively utilized in the civil and aerospace industries due to their superior strength-to-weight mechanical properties. Origami-based core offers a large enhancement of the mechanical properties, yet little study research focuses on the effect of various foldcore configurations on the transverse mechanical properties of sandwich tubes, necessitating the design method for applications. This study introduces an innovative approach by incorporating origami into the composite sandwich core to enhance the transverse energy absorption capacity. The quasi-static transverse mechanical properties of carbon fibre-reinforced polymer (CFRP) sandwich tubes with foldcores are studied under three-point bending-like local compression and transverse structural compression. A systematic geometric design framework and numerical modelling technique are provided. By integrating finite element analysis and experiments, the research investigates the effects of various origami foldcore configurations and geometric parameters on transverse energy absorption capacity. The experiment setup is provided by sandwich tubular specimens with a full-diamond configuration as the foldcore. The cylindrical tubes (foldcore) of the sandwich structures were manufactured using four plies [0°]4 of T700 (T300) woven CFRP with the hot press moulding (vacuum bag using female and male moulds) technique respectively. Then, the parametric study and damage mode analysis of eight different foldcore patterns (axial Miura, circumferential Miura, diamond, Kresling, and their curved-creased counterparts) were studied. The results showed the superior energy absorption performance of the sandwich tube with Miura-pattern foldcore over the origami-pattern counterparts, nested tube, and traditional honeycomb sandwich tube with CFRP or aluminium-made cores. Therefore, the structural parameters optimisation of the Miura pattern tube was carried out by the Response Surface method (RSM) and a design strategy for increasing the energy absorption capacity was found. The findings offer guidance for designing high-specific energy absorption tubular structures for future advanced engineering applications. [ABSTRACT FROM AUTHOR]

• A novel woven metallic lattice (WML) with orthogonal spiral wires is proposed. • Multiple stress plateaus can be achieved in the WML structure. • Energy absorption performance of WML structure under quasi-static compression is analyzed in detail. • The structures with a gradient in cell parameters exhibit a specific deformation characteristics. Woven metallic lattice (WML) structures are gaining attention for their beneficial mechanical properties, such as low weight and special energy absorption capability. They hold potential for diverse applications, including energy absorption components in aerospace. Drawing inspiration from the traditional double-arrow lattice, this study proposes a novel WML design featuring multi-plateau stresses. The deformation behavior of this structure under compression was investigated using finite element analysis and experimental methods. Three gradient structures defined by the different layer arrangements along load direction associated with specific structure variables, namely positive gradient (PG), negative gradient (NG), and hybrid gradient (HG), were introduced, along with an examination of their mechanical properties. The study explored the influence of key parameters of the cell structure on compression characteristics. Findings suggest that enhancing cell vertex angle and wire diameter can improve energy absorption, while the opposite holds true for cell base angle. Among the gradient structures analyzed, the PG WML structure demonstrates optimal energy absorption due to its dual-plateau stress characteristics. The NG WML structure is noteworthy for its uniform lattice deformation during initial compression stages, which is crucial for precision engineering with subtle deformation control strategies. Lastly, the deformation pattern of the HG WML structure during compression progresses from low to high strength. [Display omitted] [ABSTRACT FROM AUTHOR]

Thin-walled tubes are widely used as passive energy-absorbing structures in a variety of industries. These structures are typically filled with lightweight materials to improve their energy absorption capabilities. At this point, additive manufacturing technology offers a great chance researchers for the production of novel filler structures to increase the crashworthiness performance of thin-walled tubes. In the current work, additive manufacturable body-centered cubic (BCC) lattice structures are suggested as filling materials for thinwalled tubes, and the bending response of these structures is investigated under transverse loads via a finite element modeling approach. The aspect ratio and strut diameter are considered as design parameters, and three-point bending simulations are conducted to understand the transverse load bearing behaviors of the structures. Different loading offsets are also taken into account for three-point bending simulations. The numerical results revealed that the BCC lattice structures used as filler materials significantly increase the energy absorption performance of thin-walled tubes due to synergetic interactions. In particular, the simulation results revealed that the hybrid tubes can absorb up to 84% more energy than the empty tubes, while the crush force efficiency of these structures is up to 42% higher compared to the empty tubes. The present study also showed that the transverse crushing characteristics of tubes can be considerably improved by suitable selection of the design parameters. These primary outcomes reveal that the proposed lattice structures can be considered as a potential alternative to traditional filler materials for enhancing the bending response of thin-walled tubes under transverse loading. [ABSTRACT FROM AUTHOR]

In order to study the impact resistance and failure mode of aluminum alloy triangular corrugated sandwich plates impacted by blunt-nosed projectiles, the numerical simulation model of plates impacted by projectiles were established by finite element software ABAQUS/Explicit, and also he validity of the model and its parameters were verified by tests. Based on the results of numerical simulation, the influence laws and mechanism of the geometry on the protection performance, failure mode and energy absorption of triangular corrugated sandwich plates were analyzed, and also compared with monolithic plates of the same area density. The results show that the structure of target has effects on the impact resistance, and also the impact resistance of triangular corrugated sandwich plates is lower than that of monolithic plates. Moreover, the impact resistance of triangular corrugated sandwich panels may be significantly improved by increasing the angles of the core topology, and the geometrical sizes of the plates also affect the failure mode and energy dissipation characteristics. [ABSTRACT FROM AUTHOR]