1. Two birds with one stone: Construction of bifunctional-POSS hybridized boron-silicon ceramicized phenolic composites and its ablation behavior.
- Author
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Niu, Zhaoqi, Xin, Yi, Wang, Luyao, Shen, Shuai, Ma, Xiaoyan, Chen, Beixi, Wang, Chengzhi, Chen, Fang, Zhang, Chengshuang, and Hou, Xiao
- Subjects
PHENOLIC resins ,FIBROUS composites ,THERMAL shielding ,AERODYNAMIC heating ,SODIUM salts ,SILICA fibers ,FIBERS ,BOROSILICATES ,CARBON fiber-reinforced plastics - Abstract
• Alkalic heptaphenyltrisilanol sodium salt polyhedral oligomeric silsesquioxane was utilized as catalyst and silicon source to obtain novel boron-silicon hybrid phenolic resin (BPOSSPR). • BPOSSPR composites possesses excellent thermal, mechanical, insulation, and ablation resistance properties. • The relationships of the oxidation and ablation behaviors for the thermal protection BPOSSPR under extreme environments were illustrated. • The mechanisms for thermal responses, oxidation, ceramic formation, and ablation of these thermal protection materials were provided. To further enhance the ablation resistance properties of thermosetting phenolic resin matrix composites, in this work, bifunctional alkalic heptaphenyltrisilanol sodium salt polyhedral oligomeric silsesquioxane was utilized to catalyze the synthesis of boron phenolic resin and provide silicon source to obtain boron-silicon hybrid phenolic resin (BPOSSPR) with excellent ablative resistance. BPOSSPR possesses a low curing activation energy (101.4 kJ/mol) and excellent thermal properties (initial decomposition temperature was 453.0 °C and char yield at 1000 °C was 72.7%). The mechanical and thermal insulation properties of carbon fiber reinforced BPOSSPR composites (CF/BPOSSPR) and high silica fiber reinforced BPOSSPR composites (HSF/BPOSSPR) are significantly enhanced. The linear ablation rate and mass ablation rate of CF/BPOSSPR are as low as 0.003 mm/s and 0.0354 g/s; those of HSF/BPOSSPR are 0.119 mm/s and 0.0264 g/s. The ablation-resistance mechanism of BPOSSPR composites is mainly due to the formation of ceramic thermal barrier layers under high temperature conditions, such as B 2 O 3 , SiO 2 , borosilicate glass, SiC, which might play an effective role in protecting against heat flow erosion. As a result of these excellent properties, the innovative heat shielding BPOSSPR composites could offer the ability to tolerate harsher environment in future aerospace applications. [ABSTRACT FROM AUTHOR]
- Published
- 2023
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