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a b s t r a c t In this study, an experimental investigation on the drilling of unidirectional carbon fiber reinforced plastic (UD-CFRP) composite was conducted using polycrystalline diamond (PCD) tipped eight facet drill. The quality of the drilled hole surface was examined through surface roughness measurements and surface damage by scanning electron microscopy (SEM). It was found that fiber pullout occurred in two specific sectors relative to the angle between the cutting direction and the fiber orientation. The thrust force was highly influenced by the feed rate than the cutting speed and it shows a significant variation throughout the rotation of the drill.

The effect of surface ply on the quality of the hole produced when drilling multi-directional carbon fiber reinforced plastic (CFRP) composite laminates was investigated. A series of drilling experiments are performed using a carbide drill tool on two multi-directional CFRP composite laminates. The two composite laminates have similar stacking sequence except the surface plies, namely woven fabric and fiberglass scrim. The thrust force and torque was collected during the drilling process. The quality of the drilled hole was examined through surface roughness measurement, fiber pull out, and delamination. Thrust force was found to be higher for the composite laminate with woven fabric surface plies. The exit delamination factor measured from the holes with woven fabric surface plies found to be lower than the holes with fiberglass scrim surface plies.

In this study, an experimental investigation on the drilling of unidirectional carbon fiber reinforced plastic (UD-CFRP) composite was conducted using polycrystalline diamond (PCD) tipped eight facet drill. The quality of the drilled hole surface was examined through surface roughness measurements and surface damage by scanning electron microscopy (SEM). It was found that, fiber pullout occurred in two specific sectors relative to the angle between the cutting direction and the fiber orientation. The thrust force was highly influenced by the feed rate than the cutting speed and it shows a significant variation throughout the rotation of the drill.Copyright © 2012 by ASME