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Based on two considerations of making full use of the residual heat of vanadium slag and exploring a novel green vanadium extraction process, this article employs vanadium slag with high MgO content as raw material, blowing oxygen into the molten vanadium slag and using the residual heat of the vanadium slag to carry out high-temperature roasting experiments. XRD and SEM/EDS were used to characterize the phase evolution and morphology of vanadium slag with high MgO content during oxidation. The results show that at a high temperature of 1723 K, the trivalent vanadium in vanadium slag can be partly transformed into acid-soluble pentavalent vanadium. Titanium-bearing spinel was oxidized into a large amount of strip pseudobrookite Fe2TiO5. After oxidation, vanadium existed in the form of the solid solution of magnesium pyrovanadate (Mg, Mn, Ca)2V2O7. The leaching rate of roasted vanadium slag with high MgO content is significantly higher than that of industrial vanadium slag. With the increase of oxygen blowing time from 10 to 30 minutes, the leaching rate of roasted vanadium slag with high MgO content increases from 23.19 to 53.69 pct.

This paper investigated the non-isothermal crystallization kinetics of the spinel crystals in vanadium slags containing high CaO content. Experiments were performed in combination with theoretical calculation to address this issue, and statistical analyses based on the Crystal Size Distribution theory. The results indicate that low cooling rate and high CaO content benefit the growth of spinel crystals. The growth mechanism is revealed to be controlled by interface reactions and diffusion at the cooling rates of 5 K/min and 15 K/min, respectively. However, at higher temperatures (>1673 K), the growth of spinel crystals is controlled by nucleation. While the temperature is decreased to 1523 K at the cooling rate of 5 K/min, the mean diameter of spinel crystals could reach 36.44 μm. Experimental results combining with theoretical reveal that low cooling rate benefits spinels growth, especially for the interval of 1523 K–1200 K.

An effective way to decrease the dephosphorization burden in the current vanadium extraction-steelmaking process is slagging with CaO in vanadium extraction step. The phase composition of vanadium slag with different basicity and the regularities distribution of elements have been investigated by X-ray diffraction analysis and scanning electron microscopy combining with energy disperse X-ray spectrometry, respectively. The results indicate that V mainly concentrates in the spinel phases; Ca and P are rich in the silicate phases. Fe2SiO4 transform to CaFeSiO4, while the basicity of vanadium slag is 1.3. With further increase of basicity, 2CaO·SiO2 could form in the silicate phases. Moreover, the phosphorus-containing phase will transform from Ca3(PO4)2 to Ca3(PO4)2-nCa2SiO4. With the increase of P2O5 content, the crystallization rate of spinels decrease obviously. Furthermore, the peak temperature for crystallization of spinels decrease 5 K with the P2O5 content increasing 1 wt%.

Using coupied variational principle, predicting fatigue crack initiation life of plane stress state plate-like component which leads to large range damage is analysed. The closed form solution about predicting fatigue crack initiation life of plane stress state plate-like component which leads to large range damage is derived. The method adopted in this paper is definite in mechanical concept，it can be widely used in analysis of predicting fatigue crack initiation life of various plate-like component which leads to large range damage. A new thinking and new method is provided for predicting crack initiation life of plate-like component.

Adding CaO into the vanadium extraction converter is an effective way to decrease the dephosphorization burden in subsequent steelmaking process. The crystallisation process of spinel is one of the most decisive factors in the subsequent extraction. The theoretical calculation results show that the temperature of the peak total crystallization rate will decrease 5K with basicity increasing 0.1. The relation between cooling conditions and grain size of spinels is also discussed. It is found that low cooling rate and high basicity benefit spinel crystal growth. And the non-isothermal crystallization kinetics results indicated that the restriction factors of spinel growth is that solid crystals accept new components from liquid-solid interfacial. While the sample was cooled down to 1250°C(1523K) at cooling rate of 5K/min, the crystal growth is consistent with Ostwald coarsening grew up law, and controlled by diffusion of particle.

By using of closed-form solution for predicting fatigue crack initiation life of a beam subjected to the transverse bending load in large range damage， fatigue crack initiation life of backup roll of four high mill is predicted. The method adopted in this paper is simple and effective. A new method is provided for predicting fatigue crack initiation life backup roll of four high mill.