Search

In this study, the cyclic corrosion behavior of N06230, N07263, and N06625 in a LiCl-LiO molten salt was investigated at 650 °C in argon atmosphere. The cyclic corrosion behavior was observed through measurements of the oxide morphology and thickness, the extent of internal corrosion, and compositional changes in the oxide scale and the substrate. The corrosion products in the surface corrosion layers of N07263 were (Ni,Co)O, (Ni,Co)CrO, CrO, and TiO and those in the surface corrosion layers of N06230 were NiO, NiCrO, and CrO, while NiO, NiCrO, CrNbO, and CrO were identified as the corrosion products of N06625. The internal corrosion behavior of N07263 was localized, while N06230 and N06625 showed uniform corrosion. N07263 exhibited superior corrosion resistance as its corrosion layer was more continuous, dense, and adherent as compared to those of N06230 and N06625. [ABSTRACT FROM AUTHOR]

Abstract: In this study, the corrosion behavior of new Ni-based structural materials was studied for electrolytic reduction after exposure to LiCl–Li2O molten salt at 650°C for 24–216h under an oxidizing atmosphere. The new alloys with Ni, Cr, Al, Si, and Nb as the major components were melted at 1700°C under an inert atmosphere. The melt was poured into a preheated metallic mold to prepare an as-cast alloy. The corrosion products and fine structures of the corroded specimens were characterized by scanning electron microscope (SEM), Energy Dispersive X-ray Spectroscope (EDS), and X-ray diffraction (XRD). The corrosion products of as cast and heat treated low Si/high Ti alloys were Cr2O3, NiCr2O4, Ni, NiO, and (Al,Nb,Ti)O2; those of as cast and heat treated high Si/low Ti alloys were Cr2O3, NiCr2O4, Ni, and NiO. The corrosion layers of as cast and heat treated low Si/high Ti alloys were continuous and dense. However, those of as cast and heat treated high Si/low Ti alloys were discontinuous and cracked. Heat treated low Si/high Ti alloy showed the highest corrosion resistance among the examined alloys. The superior corrosion resistance of the heat treated low Si/high Ti alloy was attributed to the addition of an appropriate amount of Si, and the metallurgical evaluations were performed systematically. [Copyright &y& Elsevier]

In this study, the isothermal and cyclic corrosion behaviours of Haynes 282 and Haynes 214 in a lithium molten salt were investigated at 650°C for 168 h and 7 thermal cycles, respectively; this was achieved by measuring the mass changes, surface and cross-sectional morphologies with their elemental distributions, and compositional changes in the subscale, substrate and spalled oxide scale. The weight loss of Haynes 282 comprising an external corrosion layer was approximately four times lower than that of Haynes 214 with a spalled external corrosion layer, depending on the effects of their alloying elements and the preservation, spallation and dissolution of the corrosion layer. After 168 h and 7 thermal cycles, corrosion products of Haynes 282 were Cr2O3 and CoCr2O4 and those of Haynes 214 were Cr2O3, LiFeO2 and FeCr2O4. In addition, the internal corrosion layers of Haynes 282 and Haynes 214 exhibited localised and uniform corrosion behaviours, respectively. [ABSTRACT FROM AUTHOR]

The electroreduction of indium tin oxide (ITO) using a solid oxide membrane anode was investigated in a molten salt of CaF 2 –NaF–CaO at 1150 °C under an inert atmosphere. In the CaF 2 –NaF blank salt, the first reduction peak did not change from −0.25 V (vs. W pseudo reference electrode (R. E.)) for the addition of up to 2 wt% CaO, but the second reduction peak was observed at −0.55 V (vs. W pseudo R. E.) in 1 wt% CaO, and −0.4 V (vs. W pseudo R. E.) in 2 wt% CaO. Cyclic voltammetry analysis was carried out using ITO as the cathode, and a reduction peak was observed at +0.31 V (vs. W pseudo R. E.). This is a positive value about 0.24 V greater than the theoretical value, probably arising because of the increase in the oxygen ion activity of CaO. The optimum ITO particle size was determined to be 600–1000 μm considering the maximum reduction efficiency dependent on the sedimentation rate, specific melt droplet growth, and reduced InSn film formation. The formation of an InSn alloy with almost the same mass ratio as the initial ITO was confirmed by combining the results of X-ray diffraction and energy dispersive X-ray spectroscopy analysis. [ABSTRACT FROM AUTHOR]

Highlights • Corrosion mechanism of Ni-Co-based alloys in LiCl-Li 2 O molten salt is proposed. • Weight loss of alloys with low cobalt was less compared to those with high. • High content of Cr caused intergranular corrosion in the corrosion layer. • Excess Cr has a deleterious effect on kinetics during the hot corrosion process. Abstract In this study, hot corrosion behaviours of Haynes 282 (H282), Nimonic 90 (N90), and Haynes HR160 (HR160) in LiCl-Li 2 O molten salt were investigated at 650 °C under argon atmosphere. The corrosion rate was in the order of H282 < N90 < HR160, depending on the morphology and structure of the scale. H282 showed a localised corrosion behaviour, while N90 showed a uniform corrosion behaviour. For HR-160, intergranular corrosion was observed. The high Cr content caused intergranular corrosion in the corrosion layer. Thus, excess Cr has a deleterious effect on the corrosion kinetics during hot corrosion in LiCl-Li 2 O molten salt. [ABSTRACT FROM AUTHOR]

Abstract This study investigated the high-temperature stability of CSZ, YSZ, and MSZ specimens in a CaCl 2 -CaF 2 -CaO molten salt at 1200 °C for the application of the materials as oxygen-ion-conducting solid-oxide membrane anodes in the electroreduction process of metal oxides. YSZ exhibited the lowest degradation among the tested specimens in a high-temperature stability test, whereas CSZ showed the highest degradation. The weight loss was not severe with concentrations of CaO up to 10 wt%. CSZ showed peaks for m-ZrO 2 , YSZ showed peaks for t-ZrO 2 and CaZrO 3 , and MSZ showed peaks for t-ZrO 2 and m-ZrO 2 in 0 wt% CaO. In the case of 5 wt% CaO, all specimens exhibited m-ZrO 2 and CaZrO 3 peaks, In the cases of 10 wt% and 20 wt% CaO, CSZ and MSZ showed peaks for CaZrO 3 , and YSZ showed peaks for m-ZrO 2 and CaZrO 3. While CSZ and MSZ became significantly looser as the CaO concentration was increased to 10 wt%, YSZ became significantly denser due to the formation of a protective layer and attack dependent on the solubility of CaO in the molten CaCl 2. In terms of long-term operation, YSZ was demonstrated to possess superior high-temperature stability compared to CSZ and MSZ, and CaO concentrations from 5 wt% to 10 wt% were found to be significantly more stable than other concentrations. Highlights • The degradation mechanism of CSZ, YSZ, and MSZ in CaCl 2 -CaF 2 -CaO molten salt is proposed. • The formation of CaZrO 3 acts as a protective layer. • YSZ shows high degradation resistance to CaCl 2 -CaF 2 molten salt that contains up to 10 wt% of CaO. • In view of long-term operation, YSZ is demonstrated to possess superior high-temperature stability compared to CSZ and MSZ. [ABSTRACT FROM AUTHOR]

The isothermal and cyclic corrosion behaviors of magnesia-stabilized zirconia in a LiCl-Li 2 O molten salt were investigated at 650 °C in an argon atmosphere. The weights of as-received and corroded specimens were measured and the microstructures, morphologies, and chemical compositions were analyzed by scanning electron microscopy, X-ray energy dispersive spectroscopy, and X-ray diffraction. For processes where Li is formed at the cathode during electrolysis, the corrosion rate was about five times higher than those of isothermal and thermal cycling processes. During isothermal tests, the corrosion product Li 2 ZrO 3 was formed after 216 h. During thermal cycling, Li 2 ZrO 3 was not detected until after the completion of 14 cycles. There was no evidence of cracks, pores, or spallation on the corroded surfaces, except when Li was formed. We demonstrate that magnesia-stabilized zirconia is beneficial for increasing the hot corrosion resistance of structural materials subjected to high temperature molten salts containing Li 2 O. [ABSTRACT FROM AUTHOR]

In this study, the isothermal and cyclic corrosion behaviors of custom-made nickel-based alloys (N105, N107, and N108) with various elemental compositions in a LiCl-Li 2 O molten salt were investigated at 650 °C in argon atmosphere. The isothermal and cyclic corrosion behaviors were studied by measuring the mass changes, surface morphologies, cross-sectional morphologies with elemental distribution, and the compositional changes of the subscale and substrate as well as the spalled oxide scale. Under the isothermal and cyclic corrosion test, the corrosion rate was in the order of N108 < N105 < N107, and N107 < N105 < N108, respectively, which depended on the morphology and structure of the crystals formed on the surface of the outer scale in contact with the molten salt, and was also related to the region of Al and Cr depletion. After the isothermal corrosion test, the hot corrosion products formed in N105 were Cr 2 O 3 , NiCr 2 O 4 , and Li 2 Ni 8 O 10 and those in N107 were Cr 2 O 3 and NiCr 2 O 4 , while Cr 2 O 3 , NiCr 2 O 4 , and LiTiO 2 were identified as the hot corrosion products of N108. However, the hot corrosion products of N105, N107, and N108 were Cr 2 O 3 , NiCr 2 O 4 , and LiFeO 2 after the cyclic corrosion test. [ABSTRACT FROM AUTHOR]

Spent nuclear fuel is electro-reduced in a chemically aggressive atmosphere wherein oxygen is generated at the anode in the presence of lithium molten salt containing a strong basic oxide, Li 2 O. Herein, the effect of the Li 2 O concentration on the hot corrosion behaviour of Haynes 263 and Inconel X-750 was investigated by immersion in molten LiCl–Li 2 O salt (1, 3, and 5 wt% Li 2 O) for 72–288 h at 650 ℃ under oxidizing atmosphere. For Li 2 O concentrations of approximately 3%, the weight loss and the products formed by the basic fluxing mechanism differed due to the dependence on the O2− concentration. • Effect of Li2O concentration on corrosion of Ni-based alloys was investigated. • Corrosion occurred by basic fluxing with O2 − ; products varied with ≥ 3 wt% Li2O. • Dense and continuous Cr-rich oxide layer prevented the inward diffusion of oxygen. • Ni-rich layer hindered outward diffusion of the alloying elements in the base metal. • Excess Fe appeared to be deleterious to the overall corrosion resistance. [ABSTRACT FROM AUTHOR]