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Abstract: This paper proposes a strategy to reduce the diffusion induced stress and enhance the capacity of a layered electrode by allowing the plastic deformation of current collector. Based on analytical formulations of the stress in whole electrode, three types of elastoplastic behaviors of current collector, i.e. pure elastic deformation, plastic shakedown and cyclic plasticity, are identified. Criterions separating the three cases are proposed. It is found applying a thin current collector and allowing it to plastically yield in the charge/discharge cycles is beneficial not only to capacity as more space can be provided for active materials but also to electrochemical stability because the stress in active layer is significantly reduced. Structural design corresponding to plastic shakedown shows good balance between the said improvements and structural safety, whereas the case of cyclic plasticity further enhances the improvements. Therefore, structural designing scheme is provided for the former case according to the criterion of plastic shakedown but for the latter one based on the Coffin–Manson relation with expected cycle life. [Copyright &y& Elsevier]

Abstract: A semi-analytical method based on the cohesive model has been developed to investigate the progressive growth of interface delamination in an axisymmetric thin film electrode driven by diffusion-induced stresses under the assumption that the electrode remains elastic during the Li-ion diffusion process. The evolutions of the cohesive zone and debonding zone with respect to charging time have been predicted. The cohesive zone propagates in an accelerating manner and the debonding zone advances in a slowing down manner. The key parameters that control the interfacial stresses and delamination have been identified from the obtained governing equations. And according to the discussions on the key parameters, design insights into the geometry, charging velocity and material properties of the electrode have been provided. [Copyright &y& Elsevier]

Abstract: In this paper, structural configuration of layered Li-ion battery electrode plates is evaluated by analytically formulating the diffusion induced stress. Both symmetric electrode and asymmetric bilayer electrode are discussed. The thickness ratio and the modulus ratio of current collector to active plate are analytically identified to be the important influence parameters on the stress. Applying a material with smaller elastic modulus for current collector could reduce the peak stresses in both current collector and active plate. Increasing the thickness of current collector would reduce the stress in itself while promote the stress in active plate. Therefore, from mechanical viewpoint on designing an electrode, the material for current collector should be as soft and flexible as possible. And the thickness of current collector should be in an appropriate range. Basically, it should be as small as possible on the precondition that the mechanical strength is satisfied. Finally, effects of three charging conditions, i.e. uniform, galvanostatic, and potentiostatic, on the diffusion induced stress is discussed. It is found the maximum stresses for three cases are linear to the total amount of intercalated lithium ions. Based on the stresses, an optimized charging operation, i.e. first galvanostatic followed by potentiostatic, is suggested. [Copyright &y& Elsevier]