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Highlights: [•] We have proposed an in-cylinder pressure-based closed loop combustion control. [•] We have tested the control on an engine at the test bench. [•] We have tested the control on the engine equipping a Euro 6-compliant vehicle. [•] The control is effective in increasing torque stability and reduce engine noise. [Copyright &y& Elsevier]

This research focuses on the analysis of vibration of a compression ignition engine (CIE), specifically examining potential failures in the Fuel Rail Pressure (FRP) and Mass Air Flow (MAF) sensors, which are critical to combustion control. In line with current trends in mechanical system condition monitoring, we are incorporating information from these sensors to monitor engine health. This research proposes a method to validate the correct functioning of these sensors by analysing vibration signals from the engine. The effectiveness of the proposal is confirmed using real data from a Common Rail Direct Injection (CRDi) engine. Simulations using a GT 508 pressure simulator mimic FRP sensor failures and an adjustable potentiometer manipulates the MAF sensor signal. Vibration data from the engine are processed in MATLAB using frequency domain techniques to investigate the vibration response. The results show that the proposal provides a basis for an efficient predictive maintenance strategy for the MEC engine. The early detection of FRP and MAF sensor problems through a vibration analysis improves engine performance and reliability, minimizing downtime and repair costs. This research contributes to the advancement of monitoring and diagnostic techniques in mechanical engines, thereby improving their efficiency and durability. [ABSTRACT FROM AUTHOR]

Understanding the influence of environmental boundary parameters on the through-flow characteristics of two-stage supercharged centrifugal compressors is the key to maximizing the power recovery potential of diesel engines at high altitudes. In this paper, the influence of the compressor through-flow characteristics on the full-load thermal cycle performance of a diesel engine under variable altitude is studied by means of tests and simulation. The results show that with the increase in altitude, the range of stable work flow decreases, and the pressure ratio of the plugging point changes greatly with altitude. The efficiency of the compressor with the same mass flow point decreases, and the highest efficiency point moves in the direction of the small flow range. With the goal of maximizing the torque of the diesel engine under full load and low speed, the key geometric parameters of the variable-altitude through-flow characteristics of the two-stage supercharged compressor were optimized as follows: at the altitudes of 0 m, 2500 m, and 5500 m, the diesel engine torque increased by 5.89%, 3.78%, and 2.18%, respectively. Based on the optimization method of the compressor through-flow design, a new direction is provided to break through the research on the independent limitation of the diesel engine thermal cycle performance optimization and compressor flow control. [ABSTRACT FROM AUTHOR]

One factor limiting the exploitation of hydrogen as a fuel in internal combustion engines is their tendency to autoignition. In fact, on one hand, its low activation energy facilitates autoignition even with low compression ratios; on the other hand, this can become uncontrollable, due, for instance, to the presence of hot spots in the combustion chamber or to the collision of hydrogen on close surfaces. This represents a limit to the use of hydrogen at medium–high loads, therefore limiting the power density of the engine. In this work, hydrogen was injected at a pressure ranging between 15 and 25 bars into a constant-volume combustion chamber in which the temperature and pressure were increased by means of a previous combustion event. The phenomena taking place after hydrogen injection were observed through fast image acquisition and characterized by measuring the chamber pressure and temperature. In particular, ignition sites were established. The physical system was also modeled in Ansys Fluent environment, and the injection and mixture formation were simulated in order to evaluate the thermo-fluid dynamic field inside the combustion chamber just before autoignition. [ABSTRACT FROM AUTHOR]

With the increasing level of intelligence of marine engines, there is an increasing demand for the online monitoring of engines, and marine NOx emissions have been of great concern. In this paper, a NOx simulation model is developed based on virtual measurement technology, which can calculate and predict NOx emissions based on the current operating state parameters of low-speed two-stroke diesel engines. First, the calibrated 3D simulation model is used to design the experiments to obtain the simulation experimental samples. Based on the NOx generation mechanism and diesel engine work-related parameters, the relevant factors were selected as alternative input parameters for the NOx emission model. The correlation analysis was then performed on the input parameters using the grey relational analysis correlation method and the Pearson correlation coefficient, and the principal component analysis method was used to reduce the dimensionality of the relevant factors by minimizing the loss of important information in reducing the complexity of the whole model. Then, the structure-related parameters of the backpropagation neural network (BPNN) were adaptively optimized using the group method of data handling (GMDH) to improve the accuracy of the NOx soft measurement model. Finally, the developed GMDH–BP model was validated with data and compared with the error evaluation index of BPNN and BPNN optimized by genetic algorithm (GA), and the developed NOx simulation model demonstrated high prediction accuracy under the same hyperparameter settings. The result provides technical support for the subsequent realization of the real-time online monitoring of NOx emissions from low-speed marine diesel engines without NOx sensors. [ABSTRACT FROM AUTHOR]

Advanced two-stroke engines are considered as powertrains for range extenders in hybrid electric vehicles due to size, simplicity, cost, and power density advantages. In-cylinder heat transfer is a phenomenon that affects the temperature of burnt gases and fresh air in an internal combustion engine. Compared to four-stroke units, this influence is more critical in two-stroke engines during the scavenging process since the gases velocity field inside the cylinder evolves rapidly in space and time. This study proposes a new convective heat transfer coefficient model beyond those based on Reynolds number calculation with the mean piston velocity. The model uses semi-empirical equations with non-dimensional numbers since it has to be integrated within the frame of a physical engine model, where thermo- and fluid dynamic properties of the gases inside the engine are solved using 0D or 1D approaches. In this particular application, the temperature deviation led to a poor prediction of trapped mass in the cylinder. The proposed convective heat transfer coefficient is calculated using a pseudo-velocity of the gases inside the cylinder based on the mass flow rates in the intake and exhaust ports during scavenging. The experimental results validate the 1D engine physical model, which is then used as initial conditions for CFD simulations. These CFD results are used to deduce the necessary conclusions for enhanced temperature predictability during scavenging, where deviations of less than 2% can be observed and an impact of up to 12% on the in-cylinder trapped mass can be seen. [ABSTRACT FROM AUTHOR]

Heavy-fuel aviation piston engines (HF-APEs) are widely used in general aviation and unmanned aerial vehicle (UAV) due to their safety and fuel economy. This paper describes a numerical and experimental study of scavenging and combustion processes on a 2-Stroke Direct Injected HF-APEs for light aircraft, with its cylinder specifically designed as cross scavenging. A 3-Dimentional transient model of in-cylinder flow and combustion process is established by the Forte platform, and the engine test system is set up. By comparing the simulation results to the experimental results, it showed that multi-ports cross scavenging can generate unbalanced aerodynamic torque in the cylinder. In the compression process, the swirl ratio (SR) gradually increases, and the peak SR reaches 15. Moreover, approximately 25% of exhaust residual gas in the cylinder is conducive to the fuel atomization and evaporation process in a high-altitude environment. When the injection timing is between −8 °CA and −16 °CA, the engine has the optimal power and economy performance at different altitudes. Finally, when the injection advance angle moves forward by 4 °CA, the maximum pressure increases by 2 MPa, with the rising rate decreasing gradually. The results have important significance for the development of the combustion system of small 2-Stroke Direct Injected HF-APEs. [ABSTRACT FROM AUTHOR]

Techniques such as exhaust gas recirculation (EGR) and water-in-fuel emulsions (WFEs) can significantly decrease NOx emissions in diesel engines. As a disadvantage of adopting EGR, the afterburning period lengthens owing to a shortage of oxygen, lowering thermal efficiency. Meanwhile, WFEs can slightly reduce NOx emissions and reduce the afterburning phase without severely compromising thermal efficiency. Therefore, the EGR–WFE combination was modeled utilizing the KIVA-3V code along with GT power and experimental results. The findings indicated that combining EGR with WFEs is an efficient technique to reduce afterburning and enhance thermal efficiency. Under the EGR state, the NO product was evenly lowered. In the WFE, a considerable NO amount was created near the front edge of the combustion flame. Additionally, squish flow from the piston's up–down movement improved fuel–air mixing, and NO production was increased as a result, particularly at high injection pressure. Using WFEs with EGR at a low oxygen concentration significantly reduced NO emissions while increasing thermal efficiency. For instance, using 16% of the oxygen concentration and a 40% water emulsion, a 94% drop in NO and a 4% improvement in the Indicated Mean Effective Pressure were obtained concurrently. This research proposes using the EGR–WFE combination to minimize NO emissions while maintaining thermal efficiency. [ABSTRACT FROM AUTHOR]

Using high charge dilution low temperature combustion (LTC) strategies in a diesel engine offers low emissions of nitrogen oxides (NOx). These strategies are limited to part-load conditions and involve high levels of charge dilution, typically achieved through the use of recirculated exhaust gases (EGR). The slow response of the gas handling system, compared to load demand and fuelling, can lead to conditions where dilution levels are higher or lower than expected, impacting emissions and combustion stability. This article reports on the sensitivity of high-dilution LTC to variations in EGR rate and fuel injection timing. Impacts on engine efficiency, combustion stability and emissions are assessed in a single-cylinder engine and compared to in-cylinder flame temperatures measured using a borescope-based two-colour pyrometer. The work focuses on low-load conditions (300 kPa gross indicated mean effective pressure) and includes an EGR sweep from conventional diesel mode to high-dilution LTC, and sensitivity studies investigating the effects of variations in charge dilution and fuel injection timing at the high-dilution LTC condition. Key findings from the study include that the peak flame temperature decreased from ~2580 K in conventional diesel combustion with no EGR to 1800 K in LTC with low-NOx, low-soot operation and an EGR rate of 57%. Increasing the EGR to 64% reduced flame temperatures to 1400 K but increased total hydrocarbon (THC) and carbon monoxide (CO) emissions by 30–50% and increased fuel consumption by 5–7%. Charge dilution was found to have a stronger effect on the combustion process than the diesel injection timing under these LTC conditions. Advancing fuel injection timings at increasing dilution kept combustion instability below 2.5%. Peak in-cylinder temperatures were maintained in the 2000–2100 K range, while THC and CO emissions were controlled by delaying the onset of bulk quenching. Very early injection (earlier than 24 °CA before top-dead-centre) resulted in spray impingement on the piston crown, resulting in degraded efficiency and higher emissions. The results of this study demonstrate the potential of fuel injection timing modification to accommodate variations in charge dilution rates while maintaining low NOx and PM emissions in a diesel engine using low-temperature combustion strategies at part loads. [ABSTRACT FROM AUTHOR]

Due to the increasing air pollution from diesel engines and the shortage of conventional fossil fuels, many experimental and numerical types of research have been carried out and published in the literature over the past few decades to find a new, sustainable, and alternative fuels. Biodiesel is an appropriate alternate solution for diesel engines because it is renewable, non-toxic, and eco-friendly. According to the European Academies Science Advisory Council, biodiesel evolution is broadly classified into four generations. This paper provides a comprehensive review of the production, properties, combustion, performance, and emission characteristics of diesel engines using different generations of biodiesel as an alternative fuel to replace fossil-based diesel and summarizes the primary feedstocks and properties of different generations of biodiesel compared with diesel. The general impression is that the use of different generations of biodiesel decreased 30% CO, 50% HC, and 70% smoke emissions compared with diesel. Engine performance is slightly decreased by an average of 3.13%, 89.56%, and 11.98% for higher density, viscosity, and cetane, respectively, while having a 7.96% lower heating value compared with diesel. A certain ratio of biodiesel as fuel instead of fossil diesel combined with advanced after-treatment technology is the main trend of future diesel engine development. [ABSTRACT FROM AUTHOR]

Since the advent of biodiesel as a renewable alternative fuel, it has attracted wide attention from researchers. The raw materials of biodiesel generally produced by transesterification of animal fats, plants, algae or even waste cooking oil, which makes full use of natural resources and alleviates increasingly problematic oil shortages and environmental pollution. Biodiesel can be directly applied to vehicle engines without any modification and will both improve the combustion quality of the engine and reduce the harmful emissions from the engine. This study mainly summarizes the influence of biodiesel applications on diesel engines, including the impact on engine performance, combustion characteristics, emission characteristics, vibration, noise characteristics, and compatibility. In particular, unregulated emissions such as volatile organic compounds (VOCs) and polycyclic aromatic hydrocarbons (PAHs), which are rarely mentioned in other review articles, are also discussed in this study. [ABSTRACT FROM AUTHOR]

In the present work, a numerical model was developed to analyze a commercial diesel engine. The adequacy of this model was validated using experimental results. This model was employed to study several pre-injection strategies. Particularly, the pre-injection rate, duration and starting instant were analyzed in the ranges 5% to 25%, 1° to 5° and −22° to −18°, respectively. The effect on consumption and emissions of NOx, CO, and HC wereas evaluated. Since some of these configurations have opposite effects on consumption and/or emissions, it is necessary to develop a formal tool to characterize the most appropriate injection pattern. To this end, a multiple-criteria decision making approach was employed. It was found that the injection duration must remain as low as possible due to significant reductions in NOx. The most appropriate injection pattern resulted 1° pre-injection duration, 20% pre-injection rate, and −19° pre-injection starting instant. This configuration leads to increments of 6.7% in consumption, 3.47% in CO, and 3.83% in HC but reduces NOx by 34.67% in comparison with the case without pre-injection. [ABSTRACT FROM AUTHOR]

This paper focuses on improving the 3D-Computational Fluid Dynamics (CFD) modeling of diesel ignited gas engines, with an emphasis on injection and combustion modeling. The challenges of modeling are stated and possible solutions are provided. A specific approach for modeling injection is proposed that improves the modeling of the ballistic region of the needle lift. Experimental results from an inert spray chamber are used for model validation. Two-stage ignition methods are described along with improvements in ignition delay modeling of the diesel ignited gas engine. The improved models are used in the Extended Coherent Flame Model with the 3 Zones approach (ECFM-3Z). The predictive capability of the models is investigated using data from single cylinder engine (SCE) tests conducted at the Large Engines Competence Center (LEC). The results are discussed and further steps for development are identified. [ABSTRACT FROM AUTHOR]

How to improve the combustion efficiency and reduce harmful emissions has been a hot research topic in the engine field and related disciplines. Researchers have found that nano-additives to diesel-biodiesel fuel blends have achieved significant results. Many research results and both current and previous studies on nanoparticles have shown that nano-additives play an essential role in improving the performance of internal combustion engines and reducing the emission of harmful substances. This paper summarizes the recent research progress of nanoparticles as additives for diesel-biodiesel fuel blends. Firstly, the excellent properties of nanoparticles are described in detail, and the preparation methods are summarized and discussed. Secondly, the effects of several commonly used nanoparticles as diesel-biodiesel fuel blends on combustion performance and harmful substances emissions in terms of combustion thermal efficiency, brake specific fuel consumption, CO, UHC and NOx, are reviewed. Finally, the effects of nano-additives on internal combustion engines, the environment and human health are discussed. The work carried out in this paper can effectively contribute to the application of nanomaterials in the fuel field. Based on our work, the researchers can efficiently select suitable nano-additives that enable internal combustion engines to achieve efficient combustion and low-emission characteristics. [ABSTRACT FROM AUTHOR]

The paper is devoted to the analysis of the operating cycle of a high-pressure injection pump used in common rail systems. The investigation is based on experimental activities, and it is carried out in a novel pump set-up that allows measurements of the instantaneous pressure in the piston working chamber. A single plunger pump has been equipped with a piezo-resistive pressure transducer which allows for the measurement of the pressure signal during pump operation on a test rig. The paper describes the experimental set-up, the modified injection pump equipped with the pressure transducer, and the experimental tests carried out. Main results obtained using a standard commercial diesel fuel are discussed at first; secondly, the focus moves on to the use of an alternative fuel (biodiesel) whose features in terms of bulk modulus, viscosity, and density significantly differ from the reference fuel. Based on the characteristics of the pump operating cycle, the fuel suction and delivery processes are analyzed, pointing out how the used fuel type is reflected on them. The investigations are aimed at describing the operating characteristics of the pump, focusing the attention on those features playing a fundamental role on the global efficiency of the pump. The amplitudes of the pump-work phases, the ranges of pressure fluctuations, and the pressure-rise rates are quantified and reported, providing crucial indications for lumped parameter modeling and design activities in the field of current generation high-pressure injection pumps. [ABSTRACT FROM AUTHOR]

In this work, a numerical model was developed to analyze the performance and emissions of a marine diesel engine, the Wärtsilä 6L 46. This model was validated using experimental measurements and was employed to analyze several pre-injection parameters such as pre-injection rate, duration, and starting instant. The modification of these parameters may lead to opposite effects on consumption and/or emissions of nitrogen oxides (NOx), carbon monoxide (CO), and hydrocarbons (HC). According to this, the main goal of the present work is to employ a multiple-criteria decision-making (MCDM) approach to characterize the most appropriate injection pattern. Since determining the criteria weights significantly influences the overall result of a MCDM problem, a subjective weighting method was compared with four objective weighting methods: entropy, CRITIC (CRiteria Importance Through Intercriteria Correlation), variance, and standard deviation. The results showed the importance of subjectivism over objectivism in MCDM analyses. The CRITIC, variance, and standard deviation methods assigned more importance to NOx emissions and provided similar results. Nevertheless, the entropy method assigned more importance to consumption and provided a different injection pattern. [ABSTRACT FROM AUTHOR]

The combustion performance of a conventional rail diesel engine was investigated by measuring the exhaust gas with the respect to the number of injector holes, fuel type, and the use of exhaust gas recirculation (EGR), to provide a detailed reduction of environmental pollutants. It was found that a six- or seven-hole injector was more effective than a five-hole injector for reducing the exhaust gas. In addition, the mixing of 20% biodiesel oil with diesel most effectively reduced the HC and NOx contents. The technology generally reduced the NOx and CO contents of the exhaust, but had no significant effect on the HC and CO2 contents. [ABSTRACT FROM AUTHOR]

Lowering the amount of excess air is believed to increase the density of the air-fuel mixture and help improve the combustion rate for compression ignition engines. This paper proposes an approach of adding a throttle body at the intake pipe to control the excess air ratio with reduction of air supply to achieve a better balance between the power, emissions and fuel efficiency at medium and low load of a natural gas dual-fuel diesel engine converted from a conventional diesel engine. Various experiments in both pure diesel and dual-fuel mode under intermediate engine speed are performed with the proposed critical method of excess air ratio control. The experimental results reveal that better excess air ratio is very beneficial for the power output and brake specific energy consumption in dual-fuel combustion under medium and low load conditions. Moreover, the substitution rate can reach as high as 40% under low load conditions with throttle control. [ABSTRACT FROM AUTHOR]

In the present research work, a neural network model has been developed to predict the exhaust emissions and performance of a compression ignition engine. The significance and novelty of the work, with respect to existing literature, is the application of sensitivity analysis and an artificial neural network (ANN) simultaneously in order to predict the engine parameters. The inputs of the model were engine load (0, 25, 50, 75 and 100%), engine speed (1700, 2100, 2500 and 2900 rpm) and the percent of biodiesel fuel derived from waste cooking oil in diesel fuel (B0, B5, B10, B15 and B20). The relationship between the input parameters and engine cylinder performance and emissions can be determined by the network. The global sensitivity analysis results show that all the investigated factors are effective on the created model and cannot be ignored. In addition, it is found that the most emissions decreased while using biodiesel fuel in the compression ignition engine. [ABSTRACT FROM AUTHOR]