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The WCLL Breeding Blanket of DEMO and the Test Blanket Module (TBM) of ITER require accurate R&D activities, i.e., concept validation at a relevant scale and safety demonstrations. In view of this, the strategic objective of the Water Loop (WL) facility, belonging to the W-HYDRA experimental platform planned at C.R. Brasimone of ENEA, is twofold: to conduct R&D activities for the WCLL BB to validate design performances and to increase the technical maturity level for selection and validation phases, as well as to support the ITER WCLL Test Blanket System program. Basically, the Water Loop facility will have the capability to investigate the design features and performances of scaled-down or portions of breeding blanket components, as well as full-scale TBM mock-ups. It is a large-/medium-scale water coolant plant that will provide water coolant at high pressure and temperature. It is composed by single-phase primary (designed at 18.5 MPa and 350 °C) and secondary (designed at 2.5 MPa and 220 °C) systems thermally connected with a two-phase tertiary loop acting as an ultimate heat sink (designed at 6 bar and 80 °C). The primary loop has two main sources of power: an electrical heater up to about 1 MWe, installed in the cold side, downstream of the pump and upstream of the test section, and an electron beam gun acting as a heat flux generator. The WL has unique features and is designed as a multi-purpose facility capable of being coupled with the LIFUS5/Mod4 facility to study PbLi/water reaction at a large scale. This paper presents the status of the Water Loop facility, highlighting objectives, design features, and the analyses performed.

Recent R&D activities in nuclear fusion have identified the DEMO reactor as the ITER successor, aiming at demonstrating the technical feasibility of fusion plants, along with their commercial exploitation. However, the pulsed operation of the machine causes an “unconventional” operation of the system, posing unique challenges to the functional feasibility of the steam generator, for which it is necessary to define and qualify a reference configuration for DEMO. In order to facilitate the transitions between different operational regimes, the Once Through Steam Generator (OTSG) is considered to be a suitable choice for the DEMO primary heat transfer systems, being characterized by lower thermal inertia with respect to the most common U-tube steam generators. In this framework, the ENEA has undertaken construction of the STEAM facility at Brasimone R.C., aiming at characterizing the behavior of the DEMO OTSG and related water coolant systems in steady-state and transient conditions. A dedicated OTSG mock-up has been conceived and designed, adopting a scaling procedure, keeping the height 1:1 of the DEMO OTSGs. The conceptual design has been supported by RELAP5/Mod3.3 thermal-hydraulic calculations. CFD and FEM codes have been used for fluid-dynamic analyses and mechanical stress analyses, respectively, in specific parts of the component.

In the framework of the EUROfusion Horizon Europe Programme, ENEA and its linked third parties are in charge of the conceptual design of the steam generators belonging to EU DEMO WCLL Breeding Blanket Primary Heat Transfer Systems (BB PHTSs). In particular, in 2021, design activities and supporting numerical simulations were carried out in order to achieve a feasible and robust preliminary concept design of the Once Through Steam Generators (OTSGs), selected as reference technology for the DEMO Balance of Plant at the end of the Horizon 2020 Programme. The design of these components is very challenging. In fact, the steam generators have to deliver the thermal power removed from the two principal blanket subsystems, i.e., the First Wall (FW) and the Breeding Zone (BZ), to the Power Conversion System (PCS) for its conversion into electricity, operating under plasma pulsed regime and staying in dwell period at a very low power level (decay power). Consequently, the OTSG stability and control represent a key point for these systems’ operability and the success of a DEMO BoP configuration with direct coupling between the BB PHTS and the PCS. In this paper, the authors reported and critically discussed the FW and BZ steam generators’ thermal-hydraulic and mechanical design, the developed 3D CAD models, as well as the main results of the stability analyses and the control strategy to be adopted.

The water-cooled lead lithium breeding blanket (WCLL BB) is one of two BB candidate concepts to be chosen as the driver blanket of the EU-DEMO fusion reactor. Research activities carried out in the past decade, under the umbrella of the EUROfusion consortium, have allowed a quite advanced reactor architecture to be achieved. Moreover, significant efforts have been made in order to develop the WCLL BB pre-conceptual design following a holistic approach, identifying interfaces between components and systems while respecting a system engineering approach. This paper reports a description of the current WCLL BB architecture, focusing on the latest modifications in the BB reference layout aimed at evolving the design from its pre-conceptual version into a robust conceptual layout. In particular, the main rationale behind design choices and the BB’s overall performances are highlighted. The present paper also gives an overview of the integration between the BB and the different in-vessel systems interacting with it. In particular, interfaces with the tritium extraction and removal (TER) system and the primary heat transfer system (PHTS) are described. Attention is also paid to auxiliary systems devoted to heat the plasma, such as electron cyclotron heating (ECH). Indeed, the integration of this system in the BB will strongly impact the segment design since it envisages the introduction of significant cut-outs in the BB layout. A preliminary CAD model of the central outboard blanket (COB) segment housing the ECH cut-out has been set up and is reported in this paper. The chosen modeling strategy, adopted loads and boundary conditions, as well as obtained results, are reported in the paper and critically discussed.

The Breeding Blanket (BB) is one of the key components of the European Demonstration (EU-DEMO) fusion reactor. Its main subsystems, the Breeder Zone (BZ) and the First Wall (FW), are cooled by two independent cooling circuits, called Primary Heat Transfer Systems (PHTS). Evaluating the BB PHTS performances in anticipated transient and accident conditions is a relevant issue for the design of these cooling systems. Within the framework of the EUROfusion Work Package Breeding Blanket, it was performed a thermal-hydraulic analysis of the PHTS during transient conditions belonging to the category of “Decrease in Coolant System Flow Rate”, by using Reactor Excursion Leak Analysis Program (RELAP5) Mod3.3. The BB, the PHTS circuits, the BZ Once Through Steam Generators and the FW Heat Exchangers were included in the study. Selected transients consist in partial and complete Loss of Flow Accident (LOFA) involving either the BZ or the FW PHTS Main Coolant Pumps (MCPs). The influence of the loss of off-site power, combined with the accident occurrence, was also investigated. The transient analysis was performed with the aim of design improvement. The current practice of a standard Pressurized Water Reactor (PWR) was adopted to propose and study actuation logics related to each accidental scenario. The appropriateness of the current PHTS design was demonstrated by simulation outcomes.