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Internal cracks often appear in cast slabs, and their evolution during hot deformation directly affects the product quality. In this paper, the authors investigate the closure behavior of internal cracks during plate rolling using a finite element (FE) model that takes into account the roughness of the crack surface. Influences of the roughness and reduction ratio on the closure of cracks are analyzed. The simulated results show that the models with consideration of the initial crack roughness can be used to investigate the formation of residual voids around the crack after rolling. The simulation results are validated by experimental observations. Finally, we propose an explanation of the crack closure mechanism during rolling. [ABSTRACT FROM AUTHOR]

The bond strength in bimetallic materials is an important material characteristic. In this study, 0.1-mm thick bimetallic foils (AA1050/AA6061) were produced using one pass of accumulative roll bonding followed by three passes of asymmetric rolling (AR). The AR passes were carried out at roll speed ratios of 1.0, 1.1, 1.2, 1.3, and 1.4 separately. Finite element simulation was used to model the deformation of the bimetallic foils for the various experimental conditions. Particular attention was focused on the bonding of the interface between AA1050 and AA6061 layers in the simulation. The optimization of the roll speed ratio was obtained for improvement of the bond strength of the interface of AA1050/AA6061 bimetallic foils during AR process. In the simulation, the mean equivalent strain at the interface zone between the AA1050 and AA6061 layers was seen to reach a peak value at a roll speed ratio of about 1.2 to 1.3, which also corresponded to a high quality bond at the interface as observed experimentally. [ABSTRACT FROM AUTHOR]

It is interesting to imagine what would happen when a mixture of soft-boiled eggs and stones is deformed together. A foil made of pure Ti is stronger than that made of Cu. When a composite Cu/Ti foil deforms, the harder Ti will penetrate into the softer Cu in the convex shapes according to previously reported results. In this paper, we describe the fabrication of multilayer Cu/Ti foils by the roll bonding technique and report our observations. The experimental results lead us to propose a new deformation mechanism for a hard metal surrounded by a soft metal during rolling of a laminated foil, particularly when the thickness of hard metal foil (Ti, 25 μm) is much less than that of the soft metal foil (Cu, 300 μm). Transmission Electron Microscope (TEM) imaging results show that the hard metal penetrates into the soft metal in the form of concave protrusions. Finite element simulations of the rolling process of a Cu/Ti/Cu composite foil are described. Finally, we focus on an analysis of the deformation mechanism of Ti foils and its effects on grain refinement, and propose a grain refinement mechanism from the inside to the outside of the laminates during rolling. [ABSTRACT FROM AUTHOR]

It has been observed that coherent twin boundaries (CTBs) are resistant to hydrogen embrittlement (HE). However, little is known about the role of inclined twin boundaries in the H-related deformation and failure. Here we comprehensively investigate H segregation and its influence on the mechanical behaviour and deformation mechanisms of inclined Σ3 twin boundaries at inclination 0°≤Φ ≤ 90° using molecular dynamics simulations. Our results demonstrate that for Φ = 0° CTB and Φ = 90° symmetric incoherent twin boundary (SITB), the presence of H reduces the yield stress required for dislocation nucleation under uniaxial tension, while for inclined twin boundaries (0°<Φ < 90°), the yield stress increases with increasing H concentration. Under shear deformation, solute H increases the critical shear stress for the SITB and inclined twin boundaries (0°<Φ < 90°). The underlying deformation mechanisms are directly associated with H-modified atomic structure and GB motion. These findings deepen our understanding of the HE mechanisms of inclined twin boundaries, and provide a pathway for designing materials with high HE resistance. [Display omitted] • The HE mechanisms of inclined Σ3 twin boundaries (0 ° ≤ Φ ≤ 90 °) are examined. • Solute H causes softening and hardening of yield stress for dislocation nucleation. • The softening and hardening effects arise from the H-modified atomic structure. • For all boundaries except Φ = 0 ° CTB, H atoms increase the critical shear stress. • This increase is ascribed to H detachment and suppressed structural evolution. [ABSTRACT FROM AUTHOR]

[Display omitted] • Slip transmission at grain boundaries is characterised by SEM and EBSD at early stage of deformation. • A strain gradient crystal plasticity finite element model is developed. • Criterion for slip transmission is determined from experiment and compared against CPFEM simulations. • Effect of slip transmission on flow strength and deformation localisation are evaluated using CPFEM model. This study explores the phenomenon of slip transmission across grain boundaries in coarse-grained copper. The associated effects on the deformation gradient are also investigated, using both experiment and simulation. An in-situ tensile test of a fully annealed copper specimen was conducted first using a scanning electron microscope (SEM). The deformation gradient and geometrically necessary dislocation (GND) maps at selected tensile strain values were obtained and characterized by electron backscatter diffraction (EBSD). In addition, a physically based strain gradient crystal plasticity finite element method model has been developed to simulate the early stage of tensile deformation behaviour of copper. In this model, slip transmission across the grain boundary is either allowed or blocked, depending on the alignment of adjacent grains. Slip transmission is allowed at grain boundaries between suitably aligned grains according to the Luster-Morris factor, residual Burgers vector is applied to consider the slip misalignment at GB region, and dislocation accumulation at grain boundaries is included following the Kocks-Mecking law. It was found that dislocation pile-up, lattice rotation and stress concentration were much higher near the impenetrable grain boundaries than at the penetrable ones. Due to the slip transmissions across grain boundaries, the stress and strain concentrations can be partially relaxed, and the slip transmission induced relaxation is associated with the number of active slip systems and shear strain on the best aligned slip systems. This study provides an effective strategy to investigate the early stage of plastic deformation, and a good agreement between experimental observations and simulation results has been achieved. [ABSTRACT FROM AUTHOR]