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Development of high-performance cutting tool materials is one of the critical parameters enhancing the surface finishing of high-speed machined products. Ti(C,N)-based cermets reinforced with and without different contents of silicon nitride were designed and evaluated to satisfy the requirements. In fact, the effect of silicon nitride addition to Ti(C,N)-based cermet remains unclear. The purpose of this study is to investigate the influence of Si3N4 additive on microstructure, mechanical properties, and thermal stability of Ti(C,N)-based cermet cutting tools. In the present work, α -Si3N4 "grade SN-E10" was utilized with various fractions up to 6 wt.% in the designed cermets. A two-step reactive sintering process under vacuum was carried out for the green compact of Ti(C,N)-based cermet samples. The samples with 4 wt.% Si3N4 have an apparent solid density of about 6.75 g/cm3 (relative density of about 98 %); however, the cermet samples with 2 wt.% Si3N4 exhibit a superior fracture toughness of 10.82 MP a.m 1 / 2 and a traverse rupture strength of 1425.8 MPa. With an increase in the contents of Si3N4, the Vickers hardness and fracture toughness of Ti(C,N)-based cermets have an inverse behavior trend. The influence of Si3N4 addition on thermal stability is clarified to better understand the relationship between thermal stability and mechanical properties of Ti(C,N)-based cermets. [ABSTRACT FROM AUTHOR]

The composition complexity of Ti(C, N)-based cermets poses a great challenge to the controllability of their sintering process. The effects of both refractory TaC addition and original particle size of starting materials on densification behavior and microstructural evolution of Ti(C, N)-based cermets were investigated during liquid phase sintering. The particle rearrangement only plays a very limited role in promoting densification of Ti(C, N)-based cermets at the initial stage of liquid phase sintering, whereas the pore-filling in the presence of liquid phase becomes a dominant densification mechanism in the middle stage or even earlier. Enhanced densification of ultrafine Ti(C, N)-based cermets is realized by introducing refractory TaC additive based on the grain growth-induced liquid phase pore-filling mechanism, which is also verified by an extended study using other refractory carbide additives such as NbC, ZrC and HfC. This work provides a novel idea for the development of fully densified ultrafine Ti(C, N)-based cermets with outstanding mechanical properties, which are highlighted in machining applications of difficult-to-machine materials as well as other wear-resistant parts operating in high-temperature and high-stress environments. [Display omitted] • The effects of both TaC addition and the particle size of starting materials on the densification behavior of Ti(C, N)-based cermets are clarified. • Enhanced densification of ultrafine Ti(C, N)-based cermets is realized by introducing refractory TaC additive. • This work provides a novel idea for the development of fully densified ultrafine Ti(C, N)-based cermets. [ABSTRACT FROM AUTHOR]