Search

The stepwise substitution of Al by Cr and Ga leads to quaternary LDH precursors for Cu/ZnM 2 O 4 (M = Al, Ga, Cr) catalysts. With the substitution of Al by Cr the interaction of the Cu phase with the oxide matrix is gradually weakened, which is caused by the participation of the chromium oxide phase in the redox processes during catalyst preparation. Such reactive Cr oxide matrix is less efficient than the inert Al oxide matrix in stabilizing the special microstructure of Cu/ZnM 2 O 4 catalysts. These weakened interactions led to a lowering of the Cu particle embedment, coinciding with a pronounced Cu crystallite growth during reduction. Both effects partially compensate each other and a maximum in Cu surface area is observed for intermediate Cr contents. In the Ga-substituted catalysts, two distinct Cu species were found for high Ga contents. This is attributed to the presence of partially crystalline spinel and the resulting different strength of interface interaction of the CuO phase with the crystalline and the amorphous oxide. After reduction Cu catalysts with similar average Cu particle sizes as well as Cu surface areas were obtained. In both sample series, the catalytic activity in methanol synthesis does not scale with the Cu surface area and the experiments show that a strong interaction to the oxide is necessary to gain stability and activity of the Cu phase. Al substitution thus confirms that interface interactions between Cu and the oxide seem to beneficially affect the activity of the Cu particles and the optimal catalyst requires a compromise of exposed surface and interface. [ABSTRACT FROM AUTHOR]

A Cu-based methanol synthesis catalyst was obtained from a phase pure Cu,Zn,Al hydrotalcite-like precursor, which was prepared by co-precipitation. This sample was intrinsically more active than a conventionally prepared Cu/ZnO/Al2O3 catalyst. Upon thermal decomposition in air, the [(Cu0.5Zn0.17Al0.33)(OH)2(CO3)0.17] ⋅ mH2O precursor is transferred into a carbonate-modified, amorphous mixed oxide. The calcined catalyst can be described as well-dispersed 'CuO' within ZnAl2O4 still containing stabilizing carbonate with a strong interaction of Cu2+ ions with the Zn-Al matrix. The reduction of this material was carefully analyzed by complementary temperature-programmed reduction (TPR) and near-edge X-ray absorption fine structure (NEXAFS) measurements. The results fully describe the reduction mechanism with a kinetic model that can be used to predict the oxidation state of Cu at given reduction conditions. The reaction proceeds in two steps through a kinetically stabilized CuI intermediate. With reduction, a nanostructured catalyst evolves with metallic Cu particles dispersed in a ZnAl2O4 spinel-like matrix. Due to the strong interaction of Cu and the oxide matrix, the small Cu particles (7 nm) of this catalyst are partially embedded leading to lower absolute activity in comparison with a catalyst comprised of less-embedded particles. Interestingly, the exposed Cu surface area exhibits a superior intrinsic activity, which is related to a positive effect of the interface contact of Cu and its surroundings. [ABSTRACT FROM AUTHOR]

The application of different methods for a microstructural analysis of functional catalysts is reported for the example of different Cu/ZnO-based methanol synthesis catalysts. Transmission electron microscopy and diffraction were used as complementary techniques to extract information on the size and the defect concentration of the Cu nano-crystallites. The results, strengths and limitations of the two techniques and of different evaluation methods for line profile analysis of diffraction data including Rietveld-refinement, Scherrer- and (modified) Williamson-Hall-analyses, single peak deconvolution and whole powder pattern modeling are compared and critically discussed. It was found that in comparison with a macrocrystalline pure Cu sample, the catalysts were not only characterized by a smaller crystallite size, but also by a high concentration of lattice defects, in particular stacking faults. Neutron diffraction was introduced as a valuable tool for such analysis, because of the larger number of higher-order diffraction peaks that can be detected with this method. An attempt is reported to quantify the different types of defects for a selected catalyst. [ABSTRACT FROM AUTHOR]