Search

The processing of natural wood into a high‐performance wood‐based composite to broaden the potential applications of wood can be achieved by various techniques using bulk wood as a raw material. However, attention has seldom been paid to the use of wood veneers for preparing high‐performance structural materials. In this study, delignified birch veneers are used as raw materials to fabricate high‐strength delignified wood‐based laminated composites (DWLCs) with phenol‐formaldehyde (PF) resin as adhesive. The DWLCs with a PF resin content of 40% had high mechanical properties and displayed flexural and tensile stress of 405.8 and 324.4 MPa, respectively. The flexural and tensile stress are 1.24 and 1.21 times higher than those of natural wood‐based laminated composites (WLCs). And we confirmed that partial delignification could contribute to enhancing the mechanical properties of high‐strength wood‐based composites. By using scanning electron microscopy (SEM), and energy‐dispersive spectroscopy (EDS), the strengthening mechanisms of the high‐performance DWLCs were investigated. Due to both the surface of the cell lumen and cell walls being filled with PF resin, the wood microstructure was cured under high pressure so that the DWLCs were enhanced. [ABSTRACT FROM AUTHOR]

High‐performance composites reinforced with natural fibers are next‐generation structural materials due to their recyclability and light weight. Manufacturing composites with high strength has been a challenge. Here, we describe the manufacture of novel composites reinforced with wood fibers using densification by hot‐pressing and fixing by curing reaction with phenolic resin. This composite with 1.4 g/cm3 had high mechanical properties, high water stability, and aging‐resistance, and exhibited a flexural strength and internal bonding strength of 102.4 and 7.5 MPa, respectively. The strength and modulus are 1.5–6.0 and 1.3–28.1 times higher than those of most of the wood fibers reinforced composites. After immersing in water for 24 h, the water absorption and thickness swelling are only 1.3% and 0.8%, respectively. Scanning electron microscope characterization indicates that the cell wall is totally collapsed and became complete densification. And the collapsed cells are fixed by phenolic resin. This production strategy for the composites was shown to be universally effective for various species of natural fibers. These novel wood fiber‐reinforced composites were suitable for commercial manufacture in the current production line, making them a low cost and high‐performance alternative to automotive and aerospace industries. [ABSTRACT FROM AUTHOR]