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In order to eliminate problems such as corrosion and ash deposition caused by alkalis, effects of the biomass composition and the pressure of syngas in the downstream process on condensation of alkalis in a wood steam/oxygen blown fluidized bed gasification process are investigated based on a model. This model is established by combining Aspen Plus with SimuSage. Aspen Plus is applied to predict the composition of major gas species formed by C, H, O, N, S and Cl, using empirical correlations to predict the yields of non-equilibrium substances. SimuSage is used to study the release and condensation of inorganics associated with the minor elements (Al, Ca, Fe, K, Mg, Na, P, Si and Ti) based on a customized thermodynamic database. Results show that carbonation reactions between alkalis and CO/CO 2 can be occurred during gas cooling, leading to form alkali carbonates in the condensed phase. The temperature window forming melts varies with the change of the downstream pressure of syngas and the elemental composition of biomass. As the syngas pressure in the downstream process decreases, the initial temperature of forming melts during gas cooling is reduced. For biomass lower in K/Cl ratio, the condensate with the largest mass formed during gas cooling is potassium chloride. The condensation rate of Cl increases with the decrease of the K/Cl ratio in biomass. [ABSTRACT FROM AUTHOR]

In a biomass gasification process, condensation of inorganic species can cause problems such as corrosion and deposition on the downstream equipment. In this work, in order to investigate the condensation of inorganics during the gas cooling step of the biomass gasification system, both experimental and modelling studies were conducted. Experiments were performed on a pilot-scale steam/oxygen blown fluidized bed gasification facility. A CO 2 cooled probe was located at the head of a filter to condense inorganic species. Five thermocouples were used to monitor the probe temperature profile. Deposits on the probe were characterized using scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDS) to analyze the elemental composition of deposits. A process model based on the local chemical and phase equilibriums was developed using software SimuSage to predict both release and condensation of inorganics. A customized thermodynamic database extracted from the FactSage 7.1 was used during model calculations. Two cases including with and without addition of bed material were calculated. Results show that the identified elemental compositions of deposit under different gas cooling temperatures reasonably agree with the elemental compositions predicted by model calculations. This demonstrates that the established model and the customized thermodynamic data are valid. A large amount of carbon is identified in the deposit of low temperature probe sections, which may come from the condensed tar. Additionally, a temperature window is found, where melts are formed during gas cooling. [ABSTRACT FROM AUTHOR]

Graphical abstract Highlights • Stepwise pyrolysis at 350 and 500 °C can separate products into two fractions. • First step liquid product was acidic and had high amounts of oxygenated compounds. • Products from the second step had high hydrocarbon contents and low acidity. • Interaction between cellulose and plastics during stepwise pyrolysis was observed. • Test on real wastes and discussion of scaling-up possibilities were presented. Abstract Mixed plastics and papers are two of the main fractions in municipal solid waste which is a critical environmental issue today. Recovering energy and chemicals from this waste stream by pyrolysis is one of the favorable options to achieve a circular economy. While pyrolysis products from plastics are mainly hydrocarbons, pyrolysis products from paper/biomass are highly oxygenated. The different nature of the two pyrolysis products results in different treatments and applications as well as economic values. Therefore, separation of these two products by multi-step pyrolysis based on their different decomposition temperatures could be beneficial for downstream processes to recover materials, chemicals and/or energy. In this work, stepwise pyrolysis of mixed plastics and paper waste was performed in a batch type fixed bed reactor using two different pyrolysis temperatures. Neat plastic materials (polystyrene, polyethylene) and cellulose mixtures were used as starting materials. Then, the same conditions were applied to a mixed plastics and paper residue stream derived from paper recycling process. The condensable products were analyzed by GC/MS. It was found that pyrolysis temperatures during the first and second step of 350 and 500 °C resulted in a better separation of the oxygenated and hydrocarbon condensates than when a lower pyrolysis temperature (300 °C) was used in the first step. The products from the first step were derived from cellulose with some heavy fraction of styrene oligomers, while the products from the second step were mainly hydrocarbons derived from polystyrene and polyethylene. This thus shows that stepwise pyrolysis can separate the products from these materials, although with some degree of overlapping products. Indications of interaction between PS and cellulose during stepwise pyrolysis were observed including an increase in char yield, a decrease in liquid yield from the first temperature step and changes in liquid composition, compared to stepwise pyrolysis of the two materials separately. A longer vapor residence time in the second step was found to help reducing the amount of wax derived from polyethylene. Results from stepwise pyrolysis of a real waste showed that oxygenated and acidic products were concentrated in the liquid from the first step, while the product from the second step contained a high portion of hydrocarbons and had a low acid number. [ABSTRACT FROM AUTHOR]