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Inspection of insulators is important to ensure reliable operation of the power system. Deep learning is being increasingly exploited to automate the inspection process by leveraging object detection models to analyse aerial images captured by drones. A purely object detection-based approach, however, suffers from class imbalance-induced poor performance, which can be accentuated for infrequent and hard-to-detect incipient faults. This article proposes the use of anomaly detection along with object detection in a two-stage approach for incipient fault detection in a data-efficient manner. An explainable convolutional one-class classifier is adopted for anomaly detection. The one-class formulation reduces the reliance on plentifully available images of faulty insulators, while the explainability of the model is expected to promote adoption by the industry. A modified loss function is developed that addresses computational and interpretability issues with the existing model, also allowing for the integration of other losses. The superiority of the novel loss function is demonstrated with MVTec-AD dataset. The models are trained for insulator inspection with two datasets -- representing data-abundant and data-scarce scenarios -- in unsupervised and semi-supervised settings. The results suggest that including as few as five real anomalies in the training dataset significantly improves the model's performance and enables reliable detection of rarely occurring incipient faults in insulators.

Deep learning-based object detection is a powerful approach for detecting faulty insulators in power lines. This involves training an object detection model from scratch, or fine tuning a model that is pre-trained on benchmark computer vision datasets. This approach works well with a large number of insulator images, but can result in unreliable models in the low data regime. The current literature mainly focuses on detecting the presence or absence of insulator caps, which is a relatively easy detection task, and does not consider detection of finer faults such as flashed and broken disks. In this article, we formulate three object detection tasks for insulator and asset inspection from aerial images, focusing on incipient faults in disks. We curate a large reference dataset of insulator images that can be used to learn robust features for detecting healthy and faulty insulators. We study the advantage of using this dataset in the low target data regime by pre-training on the reference dataset followed by fine-tuning on the target dataset. The results suggest that object detection models can be used to detect faults in insulators at a much incipient stage, and that transfer learning adds value depending on the type of object detection model. We identify key factors that dictate performance in the low data-regime and outline potential approaches to improve the state-of-the-art.