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Carbon nanotubes (CNTs) possess exceptional mechanical properties, surpassing stiffness and strength metrics of common materials such as steel alloys by 100 × at the nanoscale. However, when myriads of individual CNTs are bundled together into macroscopic ensembles like fibers or sheets, the result is a 100-fold drop in strength compared to its individual components. Here we present a general strategy aimed to close this gap in property scaling. By using vapor-phase polymerization of a crosslinkable polymer, we reinforced the weak interlinkages among individual CNTs within both yarns and sheets to promote a better transference of mechanical load across the structure. After the treatment, dry-spun, low-density 2.3 μm thin yarns increased their elastic moduli by at least 300%, and free-standing CNT sheets exhibited a 10 × boost. In-situ synchrotron small-angle X-ray scattering revealed that polymer-reinforced yarns undergo limited CNT bundle rearrangement when subjected to tensile loads compared to pristine yarns. This evidence supports the hypothesis that the polymer hinders CNTs slippage, the root cause of the poor scaling of mechanical properties in these materials. While we demonstrated this reinforcement method for CNT structures, it is not specific to CNTs and could be used in a wide variety of other hierarchical nanostructured ensembles.

Magnetically driven torsional actuation of a multiwalled carbon nanotube (MWNT) yarn was realized by first biscrolling NdFeB magnetic particles into helical yarn corridors to make a magnetic MWNT yarn. The actuating device comprised a pristineMWNT yarn that was connected to the magnetic MWNT yarn, with a paddle attached between these yarns. The application of a magnetic field reversibly drove torsional actuation of up to 80° within ∼0.67 seconds. This magnetic actuator was remotely powered, and its actuation stroke was the same when the muscle array was at 20 °C and at -100 °C.

We report two examples of initiated chemical vapor deposition (iCVD) polymers being developed for use in laser targets for high peak-power laser systems. First, we show that iCVD poly(divinylbenzene) is more photo-oxidatively stable than the plasma polymers currently used in laser targets. Thick layers (10–12 μm) of this highly crosslinked polymer can be deposited with near-zero intrinsic film stress. Second, we show that iCVD epoxy polymers can be crosslinked after deposition to form thin adhesive layers for assembling precision laser targets. The bondlines can be made as thin as ~ 1 μm, approximately a factor of 2 thinner than achievable using viscous resin-based adhesives. These bonds can withstand downstream coining and stamping processes.

Although closely related to polystyrene, poly(divinylbenzene) (PDVB) has found limited utility due to the difficulties associated with its synthesis. As a highly cross-linked polymer, PDVB is infusible and insoluble and thus nearly impossible to shape into films by either melt or solvent-based processes. Here, we report the initiated chemical vapor deposition (iCVD) of nearly stress-free, highly transparent, free-standing films of PDVB up to 25 μm thick. Films initially grow under tensile intrinsic stress but become more compressive with thickness and eventually converge to zero-stress values once they reach ≥10 μm in thickness. Upon initial heating, the evaporative loss of unreacted monomer left in the polymer matrix induces between 35 and 45 MPa of tensile stress in the films. Afterward, subsequent heating cycles induce reversible stress and film expansion behaviors. We estimate the degree of cross-linking to be 44%, resulting in high thermal stability (up to 300 °C) and mechanical stiffness (Young's modulus of 5.2 GPa). The low stress combined with high cross-linking makes iCVD PDVB an excellent candidate for protective coatings in harsh environments.

The fabrication and characterization of highly flexible textiles are reported. These textiles can harvest thermal energy from temperature gradients in the desirable through-thickness direction. The tiger yarns containing n- and p-type segments are woven to provide textiles containing n-p junctions. A high power output of up to 8.6 W m(-2) is obtained for a temperature difference of 200 °C.

Composite stretchable conducting wires Think how useful a stretchable electronic “skin” could be. For example you could place it over an aircraft fuselage or a body to create a network of sensors, processors, energy stores, or artificial muscles. But it is difficult to make electronic interconnects and strain sensors that can stretch over such surfaces. Liu et al. created superelastic conducting fibers by depositing carbon nanotube sheets onto a prestretched rubber core (see the Perspective by Ghosh). The nanotubes buckled on relaxation of the core, but continued to coat it fully and could stretch enormously, with relatively little change in resistance. Science , this issue p. 400 ; see also p. 382

We report electrochemically powered, all-solid-state torsional and tensile artificial yarn muscles using a spinnable carbon nanotube (CNT) sheet that provides attractive performance. Large torsional muscle stroke (53°/mm) with minor hysteresis loop was obtained for a low applied voltage (5 V) without the use of a relatively complex three-electrode electromechanical setup, liquid electrolyte, or packaging. Useful tensile muscle strokes were obtained (1.3% at 2.5 V and 0.52% at 1 V) when lifting loads that are ∼25 times heavier than can be lifted by the same diameter human skeletal muscle. Also, the tensile actuator maintained its contraction following charging and subsequent disconnection from the power supply because of its own supercapacitor property at the same time. Possible eventual applications for the individual tensile and torsional muscles are in micromechanical devices, such as for controlling valves and stirring liquids in microfluidic circuits, and in medical catheters.

Electrochemical deposition of MnO2 onto carbon nanotube (CNT) yarn gives a high-performance, flexible yarn supercapacitor. The hybrid yarn's blended structure, resulting from trapping of MnO2 in its internal pores, effectively enlarges electrochemical area and reduces charge diffusion length. Accordingly, the yarn supercapacitor exhibits high values of capacitance, energy density, and average power density. Applications in wearable electronics can be envisaged.

Stretchable fiber and yarn triboelectric nanogenerator are sought for such applications as wearable sensing system such as cloth communication devices, electronic textiles, and robotic sensory skin. Unfortunately, previously reported triboelectric fiber and yarn are difficult to have stretchable property. We introduce here a new type of stretchable and weavable triboelectric fibers with microdiameter dimensions. The stretchable triboelectric fibers can be reversibly stretched up to 50% in tensile direction while generating voltage output proportional to the applied tensile strain. The reversible distance change induced by the Poisson’s ratio difference between the core fiber (silver-coated nylon/polyurethane) and the shell (wrinkled polyvinylidene fluoride-co-trifluoroethylene/carbon nanotube layer) during tensile deformation is the key working principle for electrical generation. Owing to exceptional structural stability, the stretchable triboelectric fibers show high performance retention after 10,000 times repeated stretching/releasing cycle. Furthermore, the stretchable triboelectric fibers are mechanically strong to be woven into a commercial textile for textile based sensors, which can detect magnitude as well as direction of the motion.

Hygromorph artificial muscles are attractive as self-powered actuators driven by moisture from the ambient environment. Previously reported hygromorph muscles have been largely limited to bending or torsional motions or as tensile actuators with low work and energy densities. Herein, we developed a hybrid yarn artificial muscle with a unique coiled and wrinkled structure, which can be actuated by either changing relative humidity or contact with water. The muscle provides a large tensile stroke (up to 78%) and a high maximum gravimetric work capacity during contraction (2.17 kJ kg−1), which is over 50 times that of the same weight human muscle and 5.5 times higher than for the same weight spider silk, which is the previous record holder for a moisture driven muscle. We demonstrate an automatic ventilation system that is operated by the tensile actuation of the hybrid muscles caused by dew condensing on the hybrid yarn. This self-powered humidity-controlled ventilation system could be adapted to automatically control the desired relative humidity of an enclosed space.

Yarn-based supercapacitors having improved performance are needed for existing and emerging wearable applications. Here, we report weavable carbon nanotube yarn supercapacitors having high performance because of high loadings of rapidly accessible charge storage particles (above 90 wt% MnO2). The yarn electrodes are made by a biscrolling process that traps host MnO2 nanoparticles within the galleries of helically scrolled carbon nanotube sheets, which provide strength and electrical conductivity. Despite the high loading of brittle metal oxide particles, the biscrolled solid-state yarn supercapacitors are flexible and can be made elastically stretchable (up to 30% strain) by over-twisting to produce yarn coiling. The maximum areal capacitance of the yarn electrodes were up to 100 times higher than for previously reported fibres or yarn supercapacitors. Similarly, the energy density of complete, solid-state supercapacitors made from biscrolled yarn electrodes with gel electrolyte coating were significantly higher than for previously reported fibre or yarn supercapacitors., Carbon nanotube yarns with high loadings of pseudocapacitive material are desirable, e.g., for emerging wearable technologies. Here authors make biscrolled yarns with high loadings of MnO2 nanoparticles confined in carbon nanotube galleries, demonstrating very high linear and areal capacitances.

The treatment of free-standing sheets of multiwalled carbon nanotubes (MWNTs) with a NH3/He plasma results in self-supporting sheets of aligned N-doped MWNTs (CNx). These CNx sheets can be easily twist spun in the solid state to provide strong CNx yarns that are knottable, weavable, and sewable. The CNx yarns exhibit tunable catalytic activity for electrochemically driven oxygen reduction reactions (ORR), as well as specific capacitances (up to 39 F·g−1) that are 2.6 times higher than for the parent MWNTs. Due to a high degree of nanotube alignment, the CNx yarns exhibit specific strengths (451 ± 61 MPa·cm3·g−1) that are three times larger than observed for hybrid CNx/MWNT biscrolled yarns containing 70 wt.% CNx in the form of a powder. This difference in mechanical strength arises from substantial differences in yarn morphology, revealed by electron microscopy imaging of yarn cross- sections, as well as the absence of a significant strength contribution from CNx nanotubes in the biscrolled yarns. Finally, the chemical nature and abundance of the incorporated nitrogen within the CNx nanotubes is studied as function of plasma exposure and annealing processes using X-ray photoelectron spectroscopy and correlated with catalytic activity.

Towards the goal of providing a continuous process for the solid-state fabrication of carbon nanotube sheets and yarns from carbon nanotube forests, we report the growth of yarn-spinnable and sheet-drawable carbon nanotube forests on highly flexible stainless steel sheets, instead of the conventionally used silicon wafers. Sheets and yarns were fabricated from the 16 cm maximum demonstrated forest width, from both sides of a stainless steel sheet, and the catalyst layer was shown to be reusable, thereby decreasing the need for catalyst renewal during a proposed continuous or semi-continuous process where the stainless steel sheet serves as a moving belt to enable forest growth at one belt end and carbon nanotube yarn or sheet fabrication at an opposite belt end.

It is a challenge to fabricate graphene bulk materials with properties arising from the nature of individual graphene sheets, and which assemble into monolithic three-dimensional structures. Here we report the scalable self-assembly of randomly oriented graphene sheets into additive-free, essentially homogenous graphene sponge materials that provide a combination of both cork-like and rubber-like properties. These graphene sponges, with densities similar to air, display Poisson's ratios in all directions that are near-zero and largely strain-independent during reversible compression to giant strains. And at the same time, they function as enthalpic rubbers, which can recover up to 98% compression in air and 90% in liquids, and operate between -196 and 900 °C. Furthermore, these sponges provide reversible liquid absorption for hundreds of cycles and then discharge it within seconds, while still providing an effective near-zero Poisson's ratio.

While artificial muscle yarns and fibers are potentially important for many applications, the combination of large strokes, high gravimetric work capacities, short cycle times, and high efficiencies are not realized for these fibers. This paper demonstrates here electrochemically powered carbon nanotube yarn muscles that provide tensile contraction as high as 16.5%, which is 12.7 times higher than previously obtained. These electrochemical muscles can deliver a contractile energy conversion efficiency of 5.4%, which is 4.1 times higher than reported for any organic-material-based artificial muscle. All-solid-state parallel muscles and braided muscles, which do not require a liquid electrolyte, provide tensile contractions of 11.6% and 5%, respectively. These artificial muscles might eventually be deployed for a host of applications, from robotics to perhaps even implantable medical devices.

High-performance artificial muscles have been produced from fibers having highly anisotropic thermal expansion. Inserting twist into these precursor fibers enables thermally-driven torsional actuation and can cause the formation of helical coils. Such coiled structures provide giant-stroke tensile actuation exceeding the 20% in-vivo contraction of natural muscles. This contraction is highly reversible, with over one million cycles demonstrated, and can occur without the hysteresis that plagues competing shape-memory and piezoelectric muscles. Several materials and composites are investigated, including low-cost, commercially-available muscle precursors, potentially facilitating thermally-responsive textiles that change porosity to provide wearer comfort.

Twisted carbon nanotube yarns have been shown to develop useful torsional and tensile actuation. Particularly useful are those hybrid yarns that incorporate a volume-changing guest material into the yarn pore space. Changing guest volume causes concomitant untwisting and shortening of the twisted yarn. Intriguingly, the magnitude of the tensile actuation can be increased by an order of magnitude by inserting such high twist into the fiber as to cause coiling. The mechanism of coil-induced stroke enhancement is investigated using ordinary spring mechanics and it is shown that tensile actuation can be adequately predicted from the coil and yarn geometries.