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Titanium metal preparation from titanium dioxide (TiO2) has been the subject of numerous studies to overcome the chlorination processes at the heart of the Kroll process. In this study, an alumino-magnesiothermic reduction approach is employed to obtain a Ti-rich ingot via the combustion of an exothermic mixture of TiO2–KClO4–Al(Mg)-KClO4–CaF2 composition in argon. The combustion temperatures are measured, and the reaction patches are highlighted. The synthesis conditions of the Ti-rich ingot were carefully examined depending on the Al particle size, Al/Mg ratio, TiO2 precursor type, and CaF2 concentration. XRD analysis states that the ingot obtained under optimized experimental conditions is single-phase Ti metal. ICP-MS analysis revealed residual Al and O in the Ti ingot with 3.5 and 4.0 wt pct content, respectively. [ABSTRACT FROM AUTHOR]

Carbon nanostructures (CNSs) have sparked significant interest in modern science and industry due to their distinct properties and various carbon hybridization states. This makes them appealing for applications, including developing new energy storage devices, filtering systems, catalysts, sensors, and biomedical scaffolds. However, traditional methods' high production costs have prompted researchers to investigate more cost-effective manufacturing techniques. Among these, self-propagating high-temperature synthesis (SHS) has emerged as a promising option, using various carbon-based precursors as feedstock. This manuscript is the first comprehensive attempt to summarize and review a variety of carbon nanostructures synthesized using the SHS method. The review begins with an overview of carbon nanostructure characteristics and fabrication techniques, then delves into the main features of the SHS synthesis method and its suitability for CNS fabrication. It then looks at current approaches for CNS synthesis using the SHS, categorizing them based on the type of carbon precursors used. This analysis includes combustion thermodynamics, adiabatic temperatures and equilibrium phases; experimentally measured combustion temperatures and wave velocities; and combustion reaction chemistry. Simultaneously, we discuss the morphology, phase composition, and other physical-chemical properties of CNS synthesized using SHS. A dedicated section investigates the performance of CNSs in energy storage devices, catalysis, waste adsorption, and polymer reinforcement. Finally, we discuss methodological challenges, opportunities, and future research directions, offering a comprehensive overview of the current state and potential areas for research in this field. [Display omitted] [ABSTRACT FROM AUTHOR]

Copper–zinc alloy (Cu/Zn) powders with different Zn to Cu molar ratios were prepared by the combustion synthesis technique using a CuO + 0.15(C2H4)n + kZn (0.2 ≤ k ≤ 1.6 mol) reactive mixture. Depending on the Zn concentration, the combustion wave developed a temperature between 950 and 1040 °C and passed through the sample with a speed of 0.04–0.08 cm/s, resulting in almost single-stage temperature distributions. Cu/Zn alloy powders with Zn concentrations ranging from 0.5 to 45 wt% were obtained. It was shown that alloy particles become spherical and well dispersed with increasing Zn concentration. Inert dilution test with KCl salt was also performed to determine the influence of temperature degradation in the combustion wave on the morphology and composition of alloy powders. [ABSTRACT FROM PUBLISHER]

In this study, tantalum network nanoparticles are prepared from a Ta 2 O 5 + k Mg system via a liquid magnesium-controlled combustion reaction. Super-stoichiometric amounts of magnesium are used in the preparation of a reaction mixture to produce a liquid magnesium pool capable of lowering the combustion temperature and leading to the formation of Ta network structures. The heat transfer kinetics from the hot reaction zone of 'cold' Mg particles is determined using heat transfer-coupled fluid dynamics simulation software. The formation of network structures is characterized through SEM, TEM, XRD, and BET analysis techniques. The mechanism of network formation is explained based on solid particle collisions in liquid media. Our method is able to produce Ta network structures in which the size of individual particles ranges between 50 and 700 nm. [ABSTRACT FROM AUTHOR]

Abstract The adiabatic temperatures and equilibrium phases in the FeTiO 3 - α Mg-C(B, Si)- k NaCl system (where α = 0.2–15, k = 0–3) were analyzed to predict the formation of fine powders of titanium compounds from natural ilmenite sand. From the parametric study, the critical variables were identified and optimized for the synthesis of FeTi, TiC, TiB 2 , and TiFeSi 2 under a combustion regime. The experimentally measured temperatures were in good agreement with those predicted from thermochemical calculations in the 900–1800 °C range. The purified products were characterized using X-ray diffraction, transmission electron microscopy, and Raman spectroscopy. The fine powders of titanium compounds were mainly single phase with a purity of at least 95 wt%. Considering the various stages of the synthetic process, a mechanism is proposed to explain how the process of ilmenite recovery occurred. Graphical abstract Image Highlights • Natural ilmenite was used as a precursor for synthesizing Ti compounds. • Combustion temperatures and phases were determined in FeTiO 3 -αMg-C(B, Si)- k NaCl system. • The effect of Mg and NaCl concentration on the combustion temperature was revealed. • The ilmenite was converted into FeTi, TiC, TiB 2, and FeTiSi 2 fine powders. • A reduction pathway in the synthesis of Ti compounds was proposed. [ABSTRACT FROM AUTHOR]

In this study, a combustion process for a TiO 2 + 0.12Al + (2.5 + 6 k )Mg + 0.021V 2 O 5 + k MgCl 2 ·6H 2 O mixture was studied to fabricate Ti-6Al-4V alloy spherical particles. From the temperature-time profiles, the average value of the synthesis temperature was estimated to be 1650 ± 20 °C. Based on FESEM observations, spherical shape particles were obtained when 0.05–0.1 mol MgCl 2 ·6H 2 O was added to the initial reaction mixture. Therefore, spherical alloy particles were achieved by consecutive processes of cooling and acid purification of the burned down sample. According to laser particle size analysis, the average diameter of the spheres was between 5 and 25 μm. A selective laser melting process was applied to build dense Ti-6Al-4V alloy samples. The tensile properties and the microhardness were evaluated and compared to those characteristics of a reference sample prepared from commercial Ti-6Al-4V alloy spherical powder. [ABSTRACT FROM AUTHOR]

This study deals with combustion behavior of B 2 O 3 /Mg/NH 4 Cl/C complex systems for the synthesis of amorphous boron (B), boron carbide (B 4 C), and boron nitride (BN) nanostructures. The raw mixtures used in the experiments were prepared on the base of a B 2 O 3 –Mg precursor mixture, which is sufficiently exothermic to maintain a self-propagating regime of the combustion reaction. Thermodynamic analysis of the combustion temperatures and experimental validation indicate that the 1000–1500 °C temperature range is very effective for synthesizing the nanostructures of B, B 4 C, and BN. It was found that B-containing functional nanostructures are mainly spherical nanoparticles (B) or nanosheets (B 4 C, BN). The phase composition and microstructural characteristics of the final products were evaluated based on the combustion temperature and solid/liquid phase changes. [ABSTRACT FROM AUTHOR]

The synthesis of AlN nanoparticles in non-isothermal high-temperature conditions was developed. The process involved Al 2 O 3 –Mg–NH 4 Cl mixtures preparation and combustion in nitrogen atmosphere. Temperature profiles in the combustion waves were recorded by thermocouples, and the values of combustion temperature and wave velocity were determined from the recorded profiles. The existence of two independed combustion regimes with maximum temperatures of about 850 °C and 1400–1600 °C were revealed based on concentrations of NH 4 Cl. AlN nanocrystals were obtained and investigated by X-ray diffraction, field-emission scanning electron microscopy, transmission electron microscopy, and Brunauer–Emmett–Teller surface area. AlN nanocrystals prepared under non-isothermal combustion process were comprised well distributed multi-faceted particles with an average size of 50–200 nm. The chemical reactions in the combustion wave were discussed and a possible thermochemical pathway for the synthesis of AlN nanoparticles was proposed. [ABSTRACT FROM AUTHOR]

Amorphous boron nanoparticles were synthesized by heating a B 2 O 3 + 3 Mg + k NaCl ( k is the number of moles of NaCl) exothermic mixture in a laboratory oven at 800 °C under argon flow. NaCl was used as inert material to decrease the maximum combustion temperature of the reaction mixture when it was self-ignited after the melting of Mg at 650 °C. The size of the boron nanoparticles extracted from the final product by acid leaching ranged between 30 and 300 nm for k values ranging from 1 to 5. Moreover, increasing the value of k from 1 to 5 resulted in an increase in the specific surface area of the nanoparticles from 40 to 74 m 2 g −1 . However, at k = 10, a decrease in the specific surface area to 47.56 m 2 g −1 was recorded due to incomplete reduction of B 2 O 3 . The ignition point of boron nanoparticles in air as estimated using a thermocouple was approximately 300 °C. Digital camera recording of the combustion process of boron nanoparticles in air revealed that the burning speed of the nanoparticles increased significantly from 0.3 to 15 cm/s when k increased from 1 to 5. [ABSTRACT FROM AUTHOR]

Abstract: Herein, we present the low-temperature solid-phase combustion synthesis of tantalum carbide (TaC), TaC/tantalum silicide (TaSi2), and TaC/tantalum boride (TaB) nanoparticles by the silicothermic reduction of potassium fluorotantalate (K2TaF7) in the presence of carbon, boron, and polytetrafluoroethylene (PTFE, 1 [1] BJH, Barrett–Joyner–Halenda; HRTEM, high-resolution transmission electron microscopy; MMC, metal matrix composite; PFTE, polyfluorotetraethylene; PTFE; polytetrafluoroethylene; RF, radio frequency; SAED, selected area electron diffraction pattern; T c , combustion temperature; TEM, transmission electron microscopy; U c , combustion velocities; XRD, X-ray diffractometer. (C2F4) n ). The temperature–time profiles of the combustion wave were measured by thermocouples and used to calculate the combustion parameters: temperature and wave velocity. The flame temperature was found to increase with the concentration of PTFE. Using high resolution transmission electron microscopy, a homogeneous distribution of highly crystalline nanoparticles was observed. The thermal–kinetic activation energy, the heat released during each of the individual reactions, and the chemical mechanism of the overall combustion process are discussed with respect to the final products. [Copyright &y& Elsevier]

Tantalum nitride nanoparticles were produced from a (K2TaF7 +5NaN3) exothermic mixture under the combustion regime. The effects of the K2TaF7/NaN3 ratio and KF and NH4F concentrations on the combustion parameters, product composition, and size of the tantalum nitride particles were studied. Depending on the synthesis conditions, the combustion temperature was maintained in the 700–1200°C range, resulting in hexagonal ε-TaN, TaN0.8, and Ta2N phases. The dominant phases were TaN and TaN0.8 in the 1000–1200°C range, whereas only the Ta2N phase was present in the 700–100°C range. Pure-phase cubic tantalum nitride (δ-TaN) was produced with 4.0mol of NH4F at a combustion temperature of ~800°C. Under controlled reaction conditions, the size of the tantalum nitride particles was about 10–50nm. We also found that during the synthesis, the stainless steel tube located inside of the reaction mixture was partially coated with fine TaN crystals. The mechanism of the combustion process is discussed in regards to the experimental results. [ABSTRACT FROM AUTHOR]

Abstract: Quasi-aligned, high-aspect-ratio AlN micro- and nanostructures were synthesized under high nitrogen pressure by the exothermic reaction of an Al+0.015mol (C2F4) n mixture. Structurally uniform AlN micro- and nanofibers with hexagonal and cylindrical morphologies were obtained when the system temperature was maintained within the range of 1600–1700°C. The fibers had aspect ratios as high as 2000, diameters in the range of ∼0.05–20μm, and were ∼100–1000μm in length. High-resolution transmission electron microscopic and selected area diffraction analyses indicated that the as-synthesized AlN micro- and nanostructures are perfectly single crystalline with preferential growth along the [001] direction. Branching was also observed in some of the micro-fibers, giving rise to randomized, two-dimensional comb textures. Based on the results obtained in the present study, a mechanism for the formation of AlN micro- and nanostructures under combustion conditions was proposed. [Copyright &y& Elsevier]

• AlN crystals of various morphology are obtained by combustion of Al- k C-AlF 3 -N 2 mixture. • The crystals are micro- and nanoplates, dodecagons and six-armed hexagons. • Three chemical pathways for AlN crystals formation are highlighted. • The observed microstructures are validated by a 2D phase-field model. The nucleation and spontaneous pattern formation of AlN via the combustion of Al- k C-AlF 3 mixtures (k is mol of C) in nitrogen is investigated. The formation of 2D AlN hexagonal facet micro- and nanoplates, dodecagon-type AlN crystals, and six-wing hexagons is highlighted. Phase-field simulation in 2D-space is applied to interpret and/or anticipate the growth mechanisms of such crystals in limited space. [ABSTRACT FROM AUTHOR]