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This study investigates using tailor-developed combustion and air-handling system concepts to achieve high-efficiency, clean gasoline compression ignition (GCI) combustion, aimed at addressing a future heavy-duty ultralow NOx standard of 0.027 g/kWh at the vehicle tailpipe and the tightening CO2 limits around the world by combining GCI with a cost-effective engine aftertreatment system. The development activities were conducted based on a 15 L heavy-duty diesel engine. By taking an analysis-led design approach, a first-generation (Gen1) GCI engine concept was developed and tested, encompassing tailor-designed piston bowl geometry, fuel spray pattern, and swirl motion paired with a customized, fixed-geometry, two-stage turbocharging system and a high-pressure EGR loop with two-stage cooling. Across four key steady-state operating points, the Gen1 GCI concept demonstrated 85–95% lower smoke and 2–3% better diesel-equivalent gross indicated fuel consumption compared to the diesel baseline at 1 g/kWh engine-out NOx. By upgrading to a Gen2 air-handling concept that was composed of a prototype, single-stage, variable-geometry turbocharger and a less restrictive EGR loop, 1D system-level analysis predicted that the pumping mean effective pressure was reduced by 43–54% and the diesel-equivalent brake-specific fuel consumption was improved by 2–4%, thereby demonstrating the performance enhancement potential of refining the air-handling system.

The aim of this paper is to identify and investigate the potential and limitations of diesel-gas combustion concepts for high speed large engines operated in gas mode with very small amounts of pilot fuel (<5% diesel fraction). Experimental tests were carried out on a flexible single cylinder research engine (displacement 6.24 dm³) equipped with a common rail system. Various engine configurations and operating parameters were varied and the effects on the combustion process were analyzed. The results presented in this paper include a comparison of the performance of the investigated dual fuel concept to those of a state-of-the-art monofuel gas engine and a state-of-the-art monofuel diesel engine. Evaluation reveals that certain limiting factors exist that prevent the dual fuel engine from performing as well as the superior gas engine. At the same NOx level of 1.3 g/kWh, the efficiency of the dual fuel engine is ≈3.5% pts. lower than that of the gas engine. This is caused by the weaker ignition performance of the injected pilot fuel compared to that of the gas scavenged prechamber of the gas engine. On the other hand, the dual fuel concept has the potential to compete with the diesel engine. The dual fuel engine can be operated at the efficiency level of the diesel engine yet with significantly lower NOxemissions (3.5 g/kWh and 6.3 g/kWh, respectively). Since the injection of pilot fuel is of major importance for flame initialization, and thus for the main combustion event of the dual fuel engine, optical investigations in a spray box, measurements of injection rates, and three-dimensional (3D) computational fluid dynamics (CFD) simulation were conducted to obtain even more detailed insight into these processes. A study on the influence of the diesel fraction shows that diminishing the diesel fraction from 3% to lower values has a significant impact on engine performance because of the effects of such a reduction on injection, ignition delay, and initial flame formation. The presented results illustrate which operating strategy is beneficial for engine performance in terms of low NOx emissions and high efficiency. Moreover, potential measures can be derived which allow for further optimization of the diesel-gas combustion process. [ABSTRACT FROM AUTHOR]

This study investigates using tailor-developed combustion and air-handling system concepts to achieve high-efficiency, clean gasoline compression ignition (GCI) combustion, aimed at addressing a future heavy-duty ultralow NOx standard of 0.027 g/kWh at the vehicle tailpipe and the tightening CO2 limits around the world by combining GCI with a cost-effective engine aftertreatment system. The development activities were conducted based on a 15 L heavy-duty diesel engine. By taking an analysis-led design approach, a first-generation (Gen1) GCI engine concept was developed and tested, encompassing tailor-designed piston bowl geometry, fuel spray pattern, and swirl motion paired with a customized, fixed-geometry, two-stage turbocharging system and a high-pressure EGR loop with two-stage cooling. Across four key steady-state operating points, the Gen1 GCI concept demonstrated 85–95% lower smoke and 2–3% better diesel-equivalent gross indicated fuel consumption compared to the diesel baseline at 1 g/kWh engine-out NOx. By upgrading to a Gen2 air-handling concept that was composed of a prototype, single-stage, variable-geometry turbocharger and a less restrictive EGR loop, 1D system-level analysis predicted that the pumping mean effective pressure was reduced by 43–54% and the diesel-equivalent brake-specific fuel consumption was improved by 2–4%, thereby demonstrating the performance enhancement potential of refining the air-handling system. [ABSTRACT FROM AUTHOR]

Abstract: The concerns about global warming and long-term lack of fossil fuels are strong incentives for alternative fuel research and adaptation of the internal combustion engines (ICE) to these fuels. Because it is free of any carbon compounds and can be produced from alternative sources, hydrogen is an interesting candidate for future ICE-based powertrains. However, the peculiar properties of hydrogen, among those its low density and its very high laminar flame speed, impose specific operating strategies and the adaptation of the conventional research tools. In this context, the 3D CFD models dedicated to combustion and pollutant prediction have to be modified. In the present work, the ECFM (Extended Coherent Flame Model) is adapted to hydrogen combustion through the addition of a new laminar flame speed correlation and a new laminar flame thickness expression. Furthermore, the prediction of the NO x emissions is performed with a modified version of the extended Zeldovitch model. [Copyright &y& Elsevier]

Although various modelling approaches exist for the simulation of solid fuel combustion, no specific model has been developed for the accurate description of gas-phase combustion in small-scale combustion devices. This is particularly limiting in scenarios when volatile-rich, complex and incompletely described solid fuels such as sewage sludge are used. To address this issue, an accurate description of combustion from the fuel bed onwards is required as well as an improved description of emitted volatiles. This paper introduces an innovative surrogate-based combustion model that combines data on sludge devolatilisation and measured combustion characteristics to offer a new surrogate composition. The composition includes heavy hydrocarbon species to accurately describe combustion evolution. A sensitivity analysis revealed that H 2 contributes significantly to combustion evolution, while the most robust surrogate composition is obtained when ethanol is used as a leading representative of heavier hydrocarbons. The model can be used to produce suitable surrogates for the main sludge combustion interval, offering the required improvement in fuel descriptions and accuracy of simulations in the vicinity of the fuel bed. Hence, this model is particularly suitable for the optimisation of temperature, heat release rate, and concentration field in combustion chambers with limited volumes. [ABSTRACT FROM AUTHOR]