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The inhibition performance of three synthetic amine/ammonium-containing cationic polymers in colloidal silica particle growth is reported. The three additives are compared to control (no additives present during silicate polymerization). The three polymers, polyethyleneimine (PEI), polyallylamine hydrochloride (PALAM) and poly(acrylamide-co-diallyl-dimethylammonium chloride) (PAMALAM), were screened in two sets of experiments: long term (24–72 h) and short term (0–8 h). Silica inhibition performance is profoundly dependent on the polymeric additive dosage. The most effective dosages were found to be 10 ppm for PEI, 20 ppm for PALAM and 80–100 ppm for PAMALAM. The inhibitory efficiency of PEI (at 10 ppm dosage) reaches 55% at 24 h (inhibitory efficiency is defined as reactive silica in ppm at the time of measurement divided by 500 ppm, times 100). PALAM reches 65% inhibitory activity at 20 ppm, after 24 h. PAMALAM at 80 ppm dosage shows 60% inhibition. Inhibitory activity drops on longer silicate polymerization times (48 and 72 h). All three inhibitors show activity higher than the control during the first 8 h, exhibiting small variations in performance.

Mineral scale deposits in industrial waters supporting a number of process industries are a major problem that causes unexpected shutdowns and costly chemical or mechanical cleaning operations. Some deposits, although less common, are exceptionally troublesome. These include silica and magnesium silicate. Accumulation of these deposits greatly diminishes system performance. Scale prevention can be achieved by use of scale inhibitors that are added to any given treatment in minute (parts per million) quantities. Use of environmentally friendly water additives for colloidal silica scale control is a topic of great interest and intense research efforts in our laboratory. Inhibition and dispersion are two generic approaches for preventing silica scale and fouling. Inhibition stops scaleforming precipitates from forming, whereas dispersion keeps scale particles from being attached onto critical surfaces. We have pursued silicate polymerization inhibition by use of “green”, environmentally-friendly cationic macromolecules. These utilize inulin as the backbone, which has been chemically modified to introduce quaternary ammonium moieties. Three CATIN polymers (CATIN = cationic inulin) were tested: CATIN-1 (DS = 0.22), CATIN-2 (DS = 0.86), CATIN-3 (DS = 1.28), DS = degree of substitution at dosages 40, 80 and 100 ppm in supersaturated silicate solutions (500 ppm) adjusted to pH 7 for 8 h. Measurements for soluble silicate were performed every hour. After 8 h polymerization time, CATIN-1 achieves stabilization of 275 ppm silicate (~90 ppm above the control), whereas CATIN-2 and CATIN-3 exhibit virtually identical performance, stabilizing ~340 ppm silicate (~150 ppm above the control). Inhibitor dosage increase to 80 ppm does not induce any additional inhibitory performance. Further inhibitor dosage increase to 100 ppm appears to have additional detrimental effects on inhibitory activity. CATIN-1 maintains 247 ppm soluble silicate (only ~50 ppm above the control), CATIN-2 keeps ~300 ppm soluble

Mineral scale deposits such as calcium carbonate and phosphate, calcium oxalate, barium and strontium sulfate, magnesium silicate and others and colloidal inorganic species such as silica present important challenges for process water applications. When silica is left uncontrolled it forms hard and tenacious deposits that are difficult and hazardous to remove. Conventional phosphonate mineral scale inhibitors do not inhibit silica formation and deposition. Chemical cleaning is not free from hazards and requires operational shut-downs. Another challenge is corrosion of critical metal surfaces of industrial equipment. Last but not least, biofouling due to the development of microorganisms. This paper is focused on the presentation of the general scope of these problems and their solutions. More specifically, it concentrates on (a) inhibition of colloidal silica formation, (b) colloidal silica dissolution, and (c) metallic corrosion, in water applications by use of designed chemical approaches. The additives used for silica inhibition were polyaminoamide dendrimers, polyethyloxazoline and polyethyleneimine polymers. For silica dissolution the dissolvers tested were carboxymethyl inulin (CMI), Genesol 40 (a proprietary blend of additives), polyacrylic acid. In principle, silica inhibition is a function of time and inhibitor dosage. Silica dissolution is dependent in a rather unpredictable fashion on the structure of the dissolver, time and dosage. Mild steel corrosion inhibition has been achieved by synergistic use of zinc ions and polyphosphonate anions that create protective films.

Supersaturated process waters high in silicates frequently result in deposition of colloidal silica or metal silicate salts. Silica cannot be inhibited by conventional phosphonate mineral scale inhibitors. Chemical cleaning poses hazards and requires operational shut-downs. This paper is focused on a dual approach for silica scale control, inhibition of colloidal silica formation and colloidal silica dissolution in water technology applications by use of designed chemical approaches. The additives used for silica inhibition were polyaminoamide dendrimers (PAMAM) and polyethyleneimine (PEI), in combination with carboxymethyl inulin (CMI) and polyacrylate (PAA) polymers. In principle, silica inhibition is a function of time and inhibitor dosage. Amine-terminated PAMAM-1 and 2 dendrimers as well as PEI combined with anionic polymers, such as CMI and PAA, seem to have a significant inhibitory effect on silica formation, most likely at its earlier stages where the reaction products are oligomeric silicates. CMI and PAA assist the inhibitory action of PAMAM-1 and 2 and PEI by alleviating formation of insoluble SiO2-PAMAM precipitates. This most likely occurs by partial neutralization of the positive charge that exists in –NH+3 surface groups. Increase of anionic polymer dosage above a certain threshold has a detrimental effect on the activity of the cationic inhibitors. In that case the polymer’s negative charge “overwhelms” the cationic charge of the inhibitor and poisons its inhibition ability. For silica dissolution, acetic, oxalic, citric acids, histidine and phenylalanine were used as potential replacements of ammonium bifluoride (NH4F·HF). Silica dissolution is dependent in a rather unpredictable fashion on the structure of the dissolver, time and dosage. This paper continues our research efforts in the discovery, design and application of antiscalant additives that have mild environmental impact. These chemicals are also known as “green additives”.

This paper reports the inhibition efficiency of a family of synthetic amine/ammonium-containing cationic polymers in colloidal silica particle growth. Three polymeric additives were tested and compared to control samples. These are polyethyleneimine (PEI), polyallylamine hydrochloride (PALAM), and poly(acrylamide-co-diallyldimethylammonium chloride) (PAMALAM). Two sets of experiments were carried out: long term (0−72 h) and short term (0−8 h). There is a strong dependence of silica inhibition on additive dosage. The optimum dosages are 10 ppm for PEI, 20 ppm for PALAM, and 80−100 ppm for PAMALAM. PEI (at 10 ppm dosage) reaches 55% inhibitory efficiency at 24 h (defined as reactive silica in ppm at the time of measurement divided by 500 ppm, or multiplied by 100 for % efficiency). PALAM shows 65% inhibitory activity at 20 ppm, after 24 h. PAMALAM at 80 ppm dosage exhibits 60% inhibition. Inhibitory activity is reduced upon longer silicate polymerization times (48 and 72 h). Inhibition within the first 8 h...

This paper focuses on the effects of biological and synthetic polymers on the formation of amorphous silica. A concise review of relevant literature related to biosilicification is presented. The importance of synergies between polyelectrolytes on the inhibition of silicic acid condensation is discussed. A specific example of a zwitterionic polymer phosphonomethylated chitosan (PCH) is further analyzed for its inhibitory activity. Specifically, the ability of PCH to retard silicic acid condensation at circumneutral pH in aqueous supersaturated solutions is explored. It was discovered that in short-term studies (0-8 h) the inhibitory activity is PCH dosage-independent, but for longer condensation times (>24 h) there is a clear increase in inhibition upon PCH dosage increase. Soluble silicic acid levels reach 300 ppm after 24 h in the presence of 160 ppm PCH. Furthermore, the effects of either purely cationic (polyethyleneimine, PEI) or purely anionic (carboxymethylinulin, CMI) polyelectrolytes on the inhibitory activity of PCH is systematically studied. It was found that the action of inhibitor blends is not cumulative. PCH/PEI blends stabilize the same level of silicic acid as PCH alone in both short-term (8 h) and long-term (72 h) experiments. PCH/CMI combinations on the other hand can only achieve short-term inhibition of silicic acid polymerization, but fail to extend this over the first 8 h. PCH and its combinations with PEI or CMI affect silica particle morphology, studied by SEM. Spherical particles and their aggregates, irregularly shaped particles and porous structures are obtained depending on additive or additive blend. It was demonstrated by FT-IR that PCH is trapped in the colloidal silica matrix.