1. Pathogen safety and characterisation of a highly purified human alpha 1 -proteinase inhibitor preparation
- Author
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Albrecht Gröner, Birgit Popp, Scott M. Kee, Wolfram Schäfer, David Weber, Thomas Nowak, and Nathan J. Roth
- Subjects
Pharmacology ,Detection limit ,Ethanol ,Chromatography ,General Immunology and Microbiology ,Donor selection ,Bioengineering ,General Medicine ,Fractionation ,030204 cardiovascular system & hematology ,Applied Microbiology and Biotechnology ,Virology ,Virus ,03 medical and health sciences ,chemistry.chemical_compound ,0302 clinical medicine ,chemistry ,Viral envelope ,Specific activity ,030212 general & internal medicine ,Pathogen ,Biotechnology - Abstract
Alpha 1 -proteinase inhibitor (A 1 PI) deficiency is a genetic condition predisposing to emphysema. Respreeza/Zemaira, a therapeutic preparation of A 1 PI, is prepared from human plasma. This article describes the purity and stability of Respreeza/Zemaira and the capacity of virus and prion reduction steps incorporated into its manufacturing process. Purity and stability of Respreeza/Zemaira were analysed using established methods. To test pathogen clearance capacity, high levels of test viruses/prions were spiked into aliquots of production intermediates and clearance studies were performed for selected manufacturing steps, under production and robustness conditions, using validated scale-down models. Respreeza/Zemaira had a purity of 99% A 1 PI and consisted of 96% monomers. It remained stable after storage for 3 years at 25 °C. Specific activity was 0.895 mg active A 1 PI/mg protein. Pasteurisation inactivated enveloped viruses and the non-enveloped hepatitis A virus. 20 N/20 N virus filtration was highly effective and robust at removing all tested viruses, including parvoviruses, to below the limit of detection. Cold ethanol fractionation provided substantial reduction of prions. The manufacturing process of Respreeza/Zemaira ensures the production of a stable and pure product. Taking into consideration the donor selection process, the testing of donations, and the highly effective virus and prion reduction, Respreeza/Zemaira has a high safety margin.
- Published
- 2017
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