1. 3D printed sandwich materials filled with hydrogels for extremely low heat release rate
- Author
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Maude Jimenez, Serge Bourbigot, Florent Blanchard, Anne-Lise Davesne, Laura Geoffroy, Fabienne Samyn, Séverine Bellayer, Elodie Richard, Université de Lille, CNRS, INRA, ENSCL, Unité Matériaux et Transformations - UMR 8207 [UMET], Unité de Catalyse et Chimie du Solide - UMR 8181 [UCCS], Institut Pasteur de Lille, Unité Matériaux et Transformations - UMR 8207 (UMET), Institut de Chimie du CNRS (INC)-Université de Lille-Centre National de la Recherche Scientifique (CNRS)-Institut National de Recherche pour l’Agriculture, l’Alimentation et l’Environnement (INRAE)-Centrale Lille Institut (CLIL), Unité de Catalyse et Chimie du Solide - UMR 8181 (UCCS), Centrale Lille Institut (CLIL)-Université d'Artois (UA)-Centrale Lille-Centre National de la Recherche Scientifique (CNRS)-Institut de Chimie du CNRS (INC)-Université de Lille, Réseau International des Instituts Pasteur (RIIP), European Project: 670747,H2020,ERC-2014-ADG,FireBar-Concept(2016), Centrale Lille-Institut de Chimie du CNRS (INC)-Université de Lille-Centre National de la Recherche Scientifique (CNRS)-Institut National de Recherche pour l’Agriculture, l’Alimentation et l’Environnement (INRAE), and Université d'Artois (UA)-Centrale Lille-Institut de Chimie du CNRS (INC)-Université de Lille-Centre National de la Recherche Scientifique (CNRS)
- Subjects
Vinyl alcohol ,Materials science ,Design ,Polymers and Plastics ,Additive manufacturing ,02 engineering and technology ,010402 general chemistry ,01 natural sciences ,chemistry.chemical_compound ,Flame retardancy ,Cone calorimeter ,Phase (matter) ,Materials Chemistry ,Porosity ,Aqueous solution ,Ethylene-vinyl acetate ,[CHIM.MATE]Chemical Sciences/Material chemistry ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,0104 chemical sciences ,Hydrogel ,[CHIM.POLY]Chemical Sciences/Polymers ,Chemical engineering ,chemistry ,Mechanics of Materials ,Self-healing hydrogels ,Sandwich multi-materials ,0210 nano-technology ,Fire retardant - Abstract
International audience; Additive manufacturing is a powerful tool to design materials with original properties. An innovative design of poly (Ethylene Vinyl Acetate) (EVA) containing 30 wt.-% of Aluminum TriHydroxide (ATH) was reported in a previous paper and liquids (water or potassium carbonate aqueous solution) were incorporated in the 3D printed structure. These multi-materials showing interesting properties, but stability, control and processing of these liquid-containing systems were an issue due to porosity of the polymeric matrix. To overcome this issue, the use of hydrogels is considered in this study: being either solid or highly viscous, hydrogels can retain water in the design, despite the high porosity of the EVA/ATH matrix. In this paper, the liquid phase was substituted by flame retardant hydrogels (based on agar, alginate or poly (vinyl alcohol) - PVA), containing in particular vermiculite platelets and for the hydrogel based on alginate, K2CO3 as flame retardant fillers. Excellent behavior under a 50 kW/m2 heat flux during a cone calorimeter test was obtained, with fast extinguishment of the flame and a low peak of Heat Release Rate (pHRR) and Total Heat Release (THR). The physical barrier formed by vermiculite platelets during the test, as well as the condensed phase mechanism of K2CO3 were found to be responsible for these excellent results, as found by confocal microscopy observations, electron probe micro analysis and X-Ray diffraction experiments.
- Published
- 2020
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