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Highly accurate high-throughput experimentation (HTE) data for a set of 21 silicon-bridged C2-symmetric ansa-zirconocenes in propene homopolymerization were collected and were used to develop quant...

Surface modification of MgCl2-supported Ziegler–Natta catalysts (ZNCs) by means of organic Lewis bases, either used as precatalyst components (“internal donors”, ID) or in combination with the AlEt3 cocatalyst (“external donors”, ED), is key for achieving a high stereoselectivity in propene polymerization. In fourth-generation systems, which are the working horses of this important catalyst class, the ID is an (ortho-)­dialkyl phthalate; under polymerization conditions, this reacts with AlEt3 and must be replaced by an ED (typically an alkoxysilane) in order to obtain the desired performance. In a previous study, we investigated the molecular kinetics of the reaction between dibutyl phthalate and AlEt3 in solution by means of integrated experimental and computational protocols. A similar approach has now been applied to monitor the progress of the reaction for the complete catalyst system. Compared with solution (ΔH# ≈ 15 kcal mol–1; ΔS# ≈ −28 cal mol–1 K–1), the activation parameters in heterogeneous phase (ΔH# ≈ 10 kcal mol–1; ΔS# ≈ −49 cal mol–1 K–1) indicate that phthalate reduction is less activated, but suffers from an augmented entropic penalty. This suggests that the ID reacts with AlEt3 while still on the MgCl2 surface, rather than in the liquid phase after desorption, and that the surface is not innocent. Whether or not an alkoxysilane ED was present in the system turned out to be immaterial on reaction kinetics. High-level DFT calculations on a well-established MgCl2/dibutyphthalate model cluster reproduced the experimental data with a remarkably good agreement (ΔH# ≈ 10 kcal mol–1; ΔS# ≈ −46 cal mol–1 K–1). Experiments and calculations agree on the first ethyl transfer to the reacting ester group representing the rate-determining step, in solution as well in heterogeneous phase. In both cases, a four-membered transition state (TS) appears to be involved; in heterogeneous phase, though, the ester carbonyl is extra-activated by the interaction with a Lewis-acidic surface Mg center, rather than a second AlEt3 molecule. In our opinion, the interest of the proposed approach goes beyond the present study; indeed, further applications can be proposed for the design and engineering of novel ZNCs with tailored behaviors.

A series of 20 bis(phenolate-ether) ligands, in combination with Zr and Hf, was tested for performance in propene polymerization, focusing on molecular weight, stereoregularity and regioregularity of the resulting polymer. Ligand variation covers length of the aliphatic linker between the ligand halves, as well as steric bulk of the groups ortho to the phenolate oxygen. The linker length has a dramatic effect on MW: two-carbon linkers produce oligomers (Mn < 2.5 kDa) while three- and four-carbon linkers generate much higher MW (Mn typically 50–500 kDa). Stereoselectivity can be tuned using large, flat substituents in the o-phenolate position; tuning of regioselectivity is much harder. Hf catalysts are slower than their Zr analogs and do not work well with MAO/BHT (BHT = 2,6-di-tert-butyl-4-methylphenol); they are generally more selective (MW, stereo and regio). Density functional calculations agree fairly well with observed selectivities, supporting the involvement of a fac/fac coordinated active species. These O4 catalysts are considerably more flexible than e.g. metallocenes, making accurate prediction of PP microstructure a significant challenge.

The performance of C2-symmetric ansa-hafnocene catalysts for isotactic polypropylene typically deteriorates at increasing temperature much faster than that of their zirconium analogues. Herein, we analyze in detail a set of five Hf/Zr metallocene pairs—including some of the latest generation catalysts—at medium- to high-polymerization temperature. Quantitative structure–activity relationship (QSAR) models for stereoselectivity, the ratio allyl/vinyl chain ends, and 2,1/3,1 misinsertions in the polymer indicate a strong dependence of polymerization performance on electrophilicity of the catalyst, which is a function of the ligand framework and the metal center. Based on this insight, the stronger performance decline of hafnocenes is ascribed to electrophilicity-dependent stabilization effects.

In the search for more efficient single-center ethene/α-olefin copolymerization catalysts, metallocenes bearing a 2-indenyl substituent pattern have largely been ignored in the past. Here, we show that such a structural motif yields competent linear low-density polyethylene (LLDPE) catalysts. They are also relatively easy to synthesize, allowing for a wide structural amplification. A screening of 28 catalysts reveals that the lead catalyst in this study displays high comonomer affinity and molecular weight capability at industrially relevant temperatures. QSAR models show that steric factors likely contribute stronger than electronic factors to the observed substituent trends, both for comonomer affinity and MW capability.

Advanced High Throughput Experimentation (HTE) methods were applied to quantify the regioselectivity and the so-called "hydrogen response" in propene polymerization of four Ziegler-Natta catalysts representative of the three latest industrial generations (i.e., modified with a dialkyl phthalate, 1,3-dimethoxypropane or dialkyl succinate Internal Donor), used in combination with AlEt3 and a library of eight alkoxysilane External Donors with large structural diversity. At odds with stereoselectivity, regioselectivity turned out to be only modestly impacted by the chemical structure of the electron donors used as surface modifiers. A clear and simple relationship between regioselectivity and "hydrogen response", and, therefore, polymer molecular weight modulation was highlighted.

This paper introduces a high throughput experimentation method for fast and accurate evaluations of regioselectivity in Ziegler–Natta (ZN) propene polymerizations. With a simple protocol, the (very low) fraction of regio-irregular 2,1 monomeric units in the polymers can be quantitated by means of 13C NMR chain-end analyses on single H2-terminated polypropylene samples. The method, that was successfully validated for three representative ZN catalyst systems, also provides information on catalyst “dormancy” and propensity to undergo chain hydrogenolysis. This opens the door to the rapid and accurate implementation of quantitative structure–activity relationship (QSAR) databases of regioselectivity and “hydrogen response” in this important industrial catalysis.

Measuring accurate translational self-diffusion coefficients (Dt ) by NMR techniques with modern spectrometers has become rather routine. In contrast, the derivation of reliable molecular information therefrom still remains a nontrivial task. In this paper, two established approaches to estimating molecular size in terms of hydrodynamic volume (VH ) or molecular weight (M) are compared. Ad hoc designed experiments allowed the critical aspects of their application to be explored by translating relatively complex theoretical principles into practical take-home messages. For instance, comparing the Dt values of three isosteric Cp2 MCl2 complexes (Cp=cyclopentadienyl, M=Ti, Zr, Hf), having significantly different molecular mass, provided an empirical demonstration that VH is the critical molecular property affecting Dt . This central concept served to clarify the assumptions behind the derivation of Dt =ƒ(M) power laws from the Stokes-Einstein equation. Some pitfalls in establishing log (Dt ) versus log (M) linear correlations for a set of species have been highlighted by further investigations of selected examples. The effectiveness of the Stokes-Einstein equation itself in describing the aggregation or polymerization of differently shaped species has been explored by comparing, for example, a ball-shaped silsesquioxane cage with its cigar-like dimeric form, or styrene with polystyrene macromolecules.

Catalytic activity in olefin polymerization depends not only on the catalyst but also, crucially, on activator/alkylator/scavenger “packages.” Along with binary mixtures containing Lewis or Bronste...

Syndiotactic propene–hexene (sPPC6) and propene–octene (sPPC8) copolymers have been synthesized in a wide range of compositions with a syndiospecific metallocene catalyst. The samples are crystallized up to a comonomer content of nearly 20 mol% with crystallinity, melting and glass transition temperatures that decrease with increasing concentrations of comonomers. The copolymers show elastic properties that depend on the crystallization behavior. The as-prepared samples with a comonomer content lower than 2 mol% crystallize in mixtures of the helical form I and form II of syndiotactic polypropylene (sPP), the latter containing conformational kink band defects and the former containing a b/4 shift disorder. Both sPPC6 and sPPC8 copolymers crystallize from the melt in disordered modifications of form I characterized by disorder in the alternation of right- and left-handed two-fold helical chains along the axes of the orthorhombic unit cell of form I of sPP. At high crystallization temperatures, more ordered modifications of form I develop for samples with a low comonomer concentration and form II surprisingly crystallizes in samples with a high comonomer content. The crystallization of form II rather than the ordered form I in melt-crystallized samples is a valuable result because it indicates that it is possible to tune the polymorphic transformations and the elastic properties of these copolymers through tuning of the branches concentrations.

Olefin coordinative chain-transfer polymerization (CCTP) under concurrent tandem catalysis conditions is a smart and valuable synthetic approach to statistical olefin block copolymers (OBC). This process, better known as chain shuttling (co)polymerization, was disclosed by Dow Chemical in 2006. Many new polyolefin materials with unique properties and applications can be produced, and as a matter of fact some processes have reached the commercial stage. Several OBC can act as phase compatibilizers in immiscible polyolefin blends, for which a high demand is anticipated in a circular economy. On the other hand, the number of catalyst systems amenable to this polymerization chemistry is very limited, and it is clear now that several literature claims of CCTP are questionable. In particular, the low average molar mass of polyolefin samples produced in the presence of the typical transalkylating agents used for CCTP (such as diethyl-Zn, DEZ) often hampers effective separations of the different components of physical blends, which can be mistaken as an indication of a block copolymer nature. On top of that, the mechanical properties of intimate polyolefin physical blends can resemble, at least at a superficial characterization, those of true OBC. A thorough understanding of such processes is a mandatory requirement towards a rational catalyst design leading to improvements of existing materials or, ultimately, the synthesis of new/better ones. In this respect, a smart use of High Throughput Experimentation (HTE) methodologies represents the best possible approach to address complex and multivariable dilemmas. The present talk will focus on a recent case history: despite several claims on the amenability for binary metallocene systems to undergo chain-shuttling polymerization producing stereoblock isotactic/syndiotactic polypropylene materials, we demonstrated that the isotactic-selective C2-symmetric rac-Me2Si(2-Me-4-Ph-1-Ind)2ZrCl2 catalyst is not prone to propene CCTP, and therefore does not yield stereoblock PP materials when used in racemic form or in tandem with other metallocenes. The proposed approach can be easily extended, providing irrefutable evidence for CCTP, as long as the average polymer molar mass is not low to the point that it largely dictates physical properties and flaws the determination of the 13C NMR microstructural fingerprint.

Absolute rigidity is rare in the "soft" world of organometallics. Here we introduce two cyclopenta[a]triptycyl ansa-zirconocene catalysts for isotactic-selective propene polymerization, designed by means of an integrated high-throughput experimentation/quantitative structure-activity relationship modeling approach. An ultrarigid ligand precisely wrapped around the Zr center enforces an enzyme-like lock and key fit, effectively hampering undesired reactive events, even at high temperature. Stereodefective units are hardly detectable by 13C NMR in the polymer produced at 120 °C; this corresponds to an enantioselectivity exceeding 6-7 kcal/mol: i.e., less than 1 propene misinsertion every 4000 (and at room temperature, one every ∼40000!).

For a set of 40 silicon-bridged C2-symmetric ansa-zirconocenes, reactivity ratios in ethene/1-hexene copolymerization were experimentally determined by means of an accurate high-throughput experimentation (HTE) approach, and used to develop quantitative structure-activity relationship (QSAR) models for comonomer affinity using chemically meaningful descriptors. These QSAR models rely almost exclusively on steric descriptors, with the single most important descriptor being the 'openness' of the open quadrants. Catalysts with an unobstructed main insertion pathway, i.e. without substituents affecting the open quadrant, show a remarkable insensitivity to further substituent effects, be it in 2-, 4-, 5-, 6- or 7-position or the bridge. We attribute this insensitivity to a shift in rate-limiting step for the comonomer incorporation, from insertion to olefin capture, with the latter being much less sensitive to modulation of the active pocket than the former. This indicates that our best incorporators are already close to the upper limit for comonomer affinity within this catalyst class. This journal is

A set of 19 silicon-bridged C2-symmetric zirconocenes rac-R′2Si(2-Me-4-R-indenyl)2ZrCl2 of varying steric demand in position 4 were synthesized and screened in propene homopolymerization in a high-throughput experimental setup. The size and accuracy of the experimental data set allow to identify surprisingly good correlations among stereoselectivity, regioselectivity, and molecular weight capability (R2 ≈ 0.8−0.9) over a broad range. We rationalize this trend by assuming that steric tuning in the 4-position affects both preferred insertion and stereoerror formation similarly but leaves other barriers largely unaffected. A quantitative structure−activity relationship based on one single computational descriptor, Δ%VBur using the difference in the percent of buried volume between the “blocked” and “open” quadrants of the catalyst precursoris established. Provided that a large sphere of 5.0 Å is used, stereoselectivity can be predicted with unprecedented accuracy, i.e., a mean average deviation (MAD) of 0.18 kcal/mol (ΔΔG‡ enantio), 0.0007 (σ, probability that the preferred propene enantioface is selected at an active site of given chirality), or 0.3% (mmmm pentads). On the basis of this empirical model, we predicted that the catalyst with R = o-tolyl is an ideal candidate for high stereoselectivity/high MW capability. Ad hoc synthesis and testing of the precursor confirmed the expectations: the catalyst shows the highest stereoselectivity reported so far (σ = 0.9999) for metallocenes at 60 °C, while maintaining a high MW capability (Mw > 1 MDa) and relatively high regioselectivity.

The correlations between the thermal behavior and the crystal morphology of isotactic propene-pentene copolymers were studied through wide-angle (WAXS) and small-angle (SAXS) X-ray diffraction. Copolymers with pentene concentration lower than 11 mol% crystallize in the α form of isotactic polypropylene (iPP) and a concomitant decrease of melting temperature and of the thickness of crystalline lamellae with increasing pentene concentration has been observed. At higher pentene concentrations the trigonal form of iPP crystallizes and a neat increase crystalline lamellar thickness and of the long period, with a slower decrease of melting temperature and crystallinity have been observed. These results have been treated in the general framework of copolymer crystallization theories, using a method proposed by Crist and correlated with the different level of inclusion of pentene co-units in the crystals of α and trigonal forms. For copolymers with pentene concentration lower than 11 mol% pentene co-units are in part incorporated in the crystals of α form. For higher pentene concentrations the decrease of melting temperature coupled with the increase of lamellae thickness with increasing comonomer content is the hallmark of the almost total inclusion of pentene co-units in the crystals of the trigonal form.

The crystallographic micromechanical model (CMM) for prediction of yield stress of semicrystalline polymers, based on the thermally activated nucleation of screw dislocations at the boundary of lamellar crystals, is employed to interpret the yield behavior by effect of uniaxial drawing of some isotactic copolymers of propylene with different comonomeric units such as ethylene, 1-butene, 1-pentene, 1-hexene, and 1-octadecene (iPPEt, iPPBu, iPPPe, iPPHe and iPPOc, respectively). The samples are characterized by a random distribution of the comonomeric units. The CMM predicts that the values of stress at yield depend on the thickness of the lamellar crystals and relies on two parameters, i.e. the critical value of the free energy needed for nucleation and activation of a screw dislocation in crystallographic planes parallel to the chain axes, and the shear modulus relative to the planes of slip for the dislocations, whereas the role of the interlamellar amorphous phase is neglected. The aim of this study is to analyze to which extend the thickness of the lamellar crystals influences the yield stress for a series of propylene-based copolymers having a well-defined chain microstructure and crystallized in the α and/or γ forms, but possessing different degree of crystallinity, thickness of the lamellar crystals, stability of the crystals and also intrinsic flexibility of the portions of chains belonging to the amorphous regions, in relation with the degree of inclusion (exclusion) of the co-monomers in (from) the crystals. It is shown that, in the case of copolymers with a comonomer concentration lower than a threshold, the yield stress increases with increasing the lamellar thickness regardless of type of comonomer, the relative amount of the two polymorphs (α and γ forms), and the degree of inclusion, in good agreement with the predictions of the CMM approach. For copolymers with comonomer concentration higher than a threshold and bulky side groups, which are excluded from the crystals, the thickness of the lamellar crystals becomes low and the role of the chains in the amorphous regions becomes not negligible. In the case of copolymers with high butene concentration, instead, the stress at yield decreases with increasing the thickness of the lamellar crystals, because the high degree of inclusion of butene units in the crystals induces not only an increase in the thickness of the lamellar crystals, but also a decrease in the stability of the crystals, and the role of the chains located in the interlamellar amorphous layers acting as tie-molecules may not be disregarded.

“Structural” AlMe2(bht) was found to be an integral building block of the “TMA-free” olefin polymerization cocatalyst MAO/BHT (TMA = trimethylaluminum, MAO = methylaluminoxane, BHT = 2,6-di-tert-butyl-4-methylphenol). NMR studies show that treatment of MAO/BHT with the neutral N-donor pyridine (py) leads to selective generation of neutral AlMe2(bht)(py). The reaction of MAO/BHT with 2,2'-bipyridine (bipy) generates cationic [AlMe(bht)(bipy)]+ fragments (bht = BHT phenolate), analogously to what happens when unmodified MAO is treated with bipy, causing [AlMe2(bipy)]+ formation. This suggests that the activation of an olefin polymerization precatalyst LnMX2 (X = Me or Cl) can occur via an indirect pathway involving [AlMeR]+ (R = Me or bht) transient species (rather than direct Cl/Me abstraction by the Al-cages) not only when unmodified MAO is exploited but also in the case of “TMA-free” BHT-modified MAO. The high chemoselectivity of py for neutral Al adducts however presents a distinct difference to unmodified MAO. These observations indicate that a) “structural” TMA is converted into “structural” AlMe2(bht) upon reaction of MAO with BHT and that b) MAO/BHT is harder to ionize than unmodified MAO. A refined formula and cluster size estimation [(AlOMe)0.87(AlMe2bht)0.13]n (n = 57–84) is proposed for MAO/BHT based on this new experimental evidence, accounting for the presence of “structural” AlMe2(bht) units.

Highly active molecular catalysts for olefin polymerization are extremely difficult to run in high-throughput experimentation (HTE) platforms. With common activators like methylaluminoxane (MAO) or a combination of tri-iso-butylaluminum and trityl tetrakis(perfluorophenyl)borate (TIBA/TTB), the necessary downscaling ends up with (sub)nanomole precatalyst loadings and poorly reproducible results due to the presence of adventitious impurities in similar amounts. Unexpectedly, we have now discovered that a convenient solution to this problem is provided by TIBA/AB (AB = N,N-dimethylanilinium tetrakis(perfluorophenyl)borate), a long-known but relatively uncommon protic activator. Indeed, with a proper operating protocol, a tunable precatalyst activation delay (minutes to hours) can be achieved, and even at high (≥10 nmol) catalyst loadings, a transient phase of well-controlled activity can be maintained long enough to produce the polymer amounts necessary for the characterizations under highly reproducible conditions. Importantly, polymer properties were not affected by choice of the activator, provided that the polymerization was kinetically controlled, which makes TIBA/AB the best option for HTE screenings of industrially relevant catalysts.

New ansa-zirconocene with bis(inden-2-yloxy)dimethylsilane ligand was synthesized and characterized by NMR spectroscopy and X-ray crystallography. The zirconocene was found to be highly active catalyst of ethylene polymerization and ethylene/hex-1-ene copolymerization upon methylaluminoxane activation.

The established model cluster (AlOMe)16(AlMe3)6 for methylaluminoxane (MAO) cocatalyst has been studied by density functional theory, aiming to rationalize the different behaviors of unmodified MAO and TMA-depleted MAO/BHT (TMA = trimethylaluminum; BHT = 2,6-di-tert-butyl-4-methylphenol), highlighted in previous experimental studies. The tendency of the three model Lewis acidic sites A–C to release neutral Al fragments (i.e., AlMe2R; R = Me or bht) or transient aluminum cations (i.e., [AlMeR]+) has been investigated both in the absence and in the presence of neutral N-donors. Sites C are most likely responsible for the activation capabilities of TMA-rich MAO, but TMA depletion destabilizes them, possibly inducing structural rearrangements. The remaining sites A and B, albeit of lower Lewis acidity, should be still able to release cationic Al fragments when TMA-depleted modified MAOs are treated with N-donors (e.g. [AlMe(bht)]+ from MAO/BHT). These findings provide tentative interpretations for earlier observations of donor-dependent ionization tendencies of MAO and MAO/BHT and how TMA depleted MAOs can still be potent activators., A model cluster for methylaluminoxane (MAO) was used to study the tendency of model Lewis acidic sites to release neutral Al fragments or transient aluminum cations both for unmodified MAO and TMA-depleted MAO/BHT (TMA = trimethylaluminum; BHT = 2,6-di-tert-butyl-4-methylphenol). Albeit only sites of lower Lewis acidity are found in TMA depleted modified MAOs, they can release cationic Al fragments when treated with certain N-donors. This shows how TMA depleted MAOs can still be potent activators.

Compared to heterogenous Ziegler&ndash, Natta systems (ZNS), ansa-metallocene catalysts for the industrial production of isotactic polypropylene feature a higher cost-to-performance balance. In particular, the C2-symmetric bis(indenyl) ansa-zirconocenes disclosed in the 1990s are complex to prepare, less stereo- and/or regioselective than ZNS, and lose performance at practical application temperatures. The golden era of these complexes, though, was before High Throughput Experimentation (HTE) could contribute significantly to their evolution. Herein, we illustrate a Quantitative Structure &ndash, Activity Relationship (QSAR) model trained on a robust and highly accurate HTE database. The clear-box QSAR model utilizes, in particular, a limited number of chemically intuitive 3D geometric descriptors that screen various regions of space in and around the catalytic pocket in a modular way thus enabling to quantify individual substituent contributions. The main focus of the paper is on the methodology, which should be of rather broad applicability in molecular organometallic catalysis. Then again, it is worth emphasizing that the specific application reported here led us to identify in a comparatively short time novel zirconocene catalysts rivaling or even outperforming all previous homologues which strongly indicates that the metallocene story is not over yet.

Isotactic polypropylene (i-PP) is mainly produced with heterogeneous Ziegler-Natta (ZN) catalyst systems. Direct structural information on the active species is very difficult to achieve; as a matter of fact, the 13C NMR microstructure of the polymer has long been used as an indirect "fingerprint". For a long time, however, the intrinsically poor sensitivity of natural abundance 13C NMR spectroscopy hampered a complete evaluation of the microstructure, and many rare albeit important details escaped detection with standard tools and methods. The most prominent case is that of the regiodefects, which are specially important because they dictate ZN catalyst response to molecular hydrogen used as a chain transfer agent. In recent papers we have reported on the quantification of regioirregular 2,1 units in ZN i-PP by means of high-temperature cryoprobe 13C NMR. Here we shift the focus onto the stereochemical environment of such units, which was highlighted by comparing the spectra of suitable ZN PP fractions with those of model PP samples made with molecular catalysts of different structures and symmetries. The results lend support to our three-site model of ZN catalytic species, originally based on the stereochemistry of regioregular PP chains/blocks.

Accurately measuring mol. kinetics of catalytic olefin polymn. has been a challenging objective. Many methods have been proposed in the literature, but all of them have drawback(s)​. In this paper, we introduce a labeling method to count active sites employing Me propargyl ether (MPE) as the quench-​labeling agent. It is com. available, does not react with Al-​alkyl species, and has a labeling efficiency close to 100​%. The labeling reaction was evidenced by a mechanistic study on the reaction between the model system Cp2ZrMe2/MAO (Cp = cyclopentadienyl) and MPE that it may occur through a coordination-​insertion mechanism without noticeable multiple insertions. The method was benchmarked by studying a MgCl2-​supported Ziegler-​Natta catalyst in 1-​hexene polymn. The fraction of the active transition metal χ* is found to be

MAO​/BHT (MAO = methylalumoxane; BHT = 2,​6-​di-​tert-​butyl-​4-​methylphenol) cocatalyst for olefin polymn. has been investigated by NMR spectroscopy. It has been found that it consists of oligomeric [AlOMe0.9(bht)​0.1]​n cages and monomeric MeAl(bht)​2. Diffusion NMR indicates an av. n for Al-​clusters of 62-​96, i.e. 2-​3 times higher than that estd. for unmodified MAO under analogous conditions (n ≈ 26-​41)​. The reactivity of MAO​/BHT has been explored by monitoring the activation of the Cp*-​phosphinimide titanium dichloride precatalyst Cp*(tBu3P=N)​TiCl2. Comparison with independently synthesized model species and DFT modeling allowed characterization of the reaction mixts. obtained at varying aluminum to titanium ratios. Homodinuclear adducts [Cp*(tBu3P=N)​TiX]​2(μ-​Y)​+ (X, Y = Me or Cl) forming Outer Sphere Ion Pairs (OSIPs) with MAO​/BHT-​derived anions are dominant at low Al​/Ti ratios, whereas mononuclear Inner Sphere Ion Pairs (ISIPs) [Cp*(tBu3P=N)​Ti-​X]​+[MAO​/BHT]​-​ are formed at high Al​/Ti ratios; both types of species are found to be viable precursors for the cationic active species. Activation of dibenzyl analog Cp*(tBu3P=N)​TiBn2 results in the clean formation of [Cp*(tBu3P=N)​Ti-​Bn]​+[MAO​/BHT]​-​ OSIP, giving sharp 1H and 31P NMR signals; this reaction was exploited to quantify the amt. of strongly acidic sites on Al-​clusters, shedding further light on the structure and properties of MAO​/BHT.

Four Cl/Me substituted [ONNO] Zr-catalysts have been tested in ethene/&alpha, olefin polymerization. Replacing electron-donating methyl with isosteric but electron-withdrawing chlorine substituents results in a significant increase of comonomer incorporation. Exploration of steric and electronic properties of the ancillary ligand by DFT confirm that relative reactivity ratios are mainly determined by the electrophilicity of the metal center. Furthermore, quantitative DFT modeling of propagation barriers that determine polymerization kinetics reveals that electronic effects observed in these catalysts affect relative barriers for insertion and a capture-like transition state (TS).

The 13C NMR microstructure of a polypropylene (PP) sample is a fundamental source of information on its properties, and also a &lsquo, fingerprint&rsquo, of the catalytic species used to produce it. Likely due to a much greater technological importance, isotactic polymers (i-PP) have been more thoroughly investigated that syndiotactic ones (s-PP). In this paper, we report the first full assignment of regioirregular sequences in s-PP samples made with two well-known molecular catalysts, namely a Cs-symmetric (cyclopentadienyl)(fluorenyl) ansa-zirconocene and a fluxional bis(phenoxyimine)Ti species. The results shed more light on the mechanism of chain propagation at the two catalysts, and open the door to the investigation of more elusive cases like the formation of s-PP blocks in the presence of multi-sited heterogeneous Ziegler-Natta systems.

Quenched-flow data for propene polymerization with rac-Me2Si(2-Me-4-Ph-1-indenyl)(2)ZrCl2/MAO support a picture where removal of MAO qualitatively changes the kinetic profile from a mainly enthalpic to a mainly entropic barrier. DFT studies suggest that a not previously recognized singly-bridged end-on coordination mode of Me6Al2 to catalytically active centers may be kinetically relevant as a resting state. In contrast, the more traditional doubly-bridged complex of Me3Al is proposed to be more relevant to chain transfer to cocatalyst.

Available experimental data for several metallocenes indicate that the ethene/propene copolymerization ratio rc can be much more temperature dependent than would be expected if competing insertion transition states (TS) are rate limiting. Detailed exploration of the reaction paths reveals in several cases the existence of a “capture-like” transition state before the actual insertion, with free energies close to the insertion TS. Movement around these transition states does not just involve monomer and chain, but also clear distortion of the ligand skeleton to allow entry of the monomer. Taking these additional TSs into account leads to much improved agreement with experiment for a series of metallocenes and a constrained geometry catalyst system. Depending on catalyst and temperature, selectivity is determined by competing insertion/insertion, capture/insertion or capture/capture. It seems likely that this is a common situation especially for highly efficient catalysts, complicating (but not preventing) prediction of copolymerization performance. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017

A study was conducted to improve the behavior of bis(phenoxyamine) group 4 metal catalysts for controlled alkene polymerization. The performance of bis(phenoxyamine)Hf homologues was investigated, assuming that a higher chain propagation to transfer ratio was associated with a longer duration of the controlled regime. The bis(phenoxyamine)Hf-dibenzyl complexes Hf-1 and Hf-2 were prepared similarly to the Zr-1 and Zr-2 Hf homologues. The complexes were activated with methylalumoxane (MAO) in combination with 2,6-di-tert-bytylphenol (TBP) to scavenge free trimethylaluminum and inhibit chain transfer through trans-alkylation. The complexes were also tested comparatively with Zr-1 and Zr-2 in ethene and propene polymerization at 25 °C in toluene solution.

"Classical" MgCl2-supported Ziegler-Natta catalysts (ZNCs) continue to dominate the industrial prodn. of isotactic polypropylene. There is a growing awareness of the inherent competitive edge of these low-cost systems over single-center (primarily metallocene) catalysts and of the potential for further improvement, particularly if deeper insight into the structure of the catalytic surfaces and the mechanisms of their modification by electron donors can be achieved. In the framework of a project ultimately aiming at the implementation of ZNCs with known and controlled surface structures, we are revisiting this whole area by using a combination of advanced computational (periodic DFT) and spectroscopic (high-resoln. magic-angle-spinning 1H NMR spectroscopy) tools. In this article, we report on the neat MgCl2 matrix and on model MgCl2/electron-donor adducts. The (104) surface, with five-coordinate Mg cations, is the dominant lateral termination in well-formed large crystals, and in highly activated MgCl2 samples prepd. by ball-milling. In the latter case, a minor fraction of surface Mg sites with a higher extent of coordinative unsatn. [e.g., four-coordinate Mg cations on (110) edges and/or at crystal corners or other defective locations] also appear to be present. RMe2Si(OMe) (R=octadecyl) binds to both types of Mg sites, albeit with different strengths resulting in different mobilities. The less-electron-donating RMeSi(OMe)2, in contrast, binds to the more unsatd. Mg sites only. The approach described herein is currently being extended to MgCl2/TiCln systems, and to their adducts with internal and external donors of different natures, strengths, and steric demands.

Despite 60 years of history and a stunning success, Ti-based Ziegler-Natta catalysts for the production of isotactic polypropylene remain black-box systems, and progress still relies on trial and error. This represents a limitation in a moment when the most widely used industrial systems, containing phthalates as selective modifiers, need to be replaced because of a recent REACH ban. In-view of the great complexity of the chemical and physical variables and the heavy nonlinearity of their effects, a high-/medium-throughput approach to this catalysis is highly desirable; herein we introduce an integrated medium-throughput workflow spanning from propene polymerization to polypropylene micro structural characterization and combining a 10(2)-fold throughput intensification with quality standards equal or higher than conventional methods.

Quenched-flow studies of MgCl2 -supported Ziegler-Natta catalysts were combined for the first time with (13) C NMR fingerprinting of the nascent polymer and conclusively proved that, depending on the catalyst formulation, propene polymerization can be slowed down significantly by the occurrence of the few regiodefects (2,1 monomer insertions), changing active sites into dormant sites. Catalysts modified with ethylbenzoate show little dormancy. The more industrially relevant phthalate based catalysts, instead, are highly dormant and require the presence of H2 to counteract the deleterious effect of this self-poisoning on productivity and stereoselectivity.

Propene polymerization using Ti Cp-phosphinimide catalysts in toluene and related aromatic solvents leads to the formation of benzyl-terminated polymer chains. End-group analysis suggests that these are formed after a 2,1-insertion event; density functional theory (DFT) studies support a mechanism involving homolysis of a Ti-sec-alkyl bond. This reaction could enable the catalytic formation of chain-end functionalized polyolefins. More importantly, it demonstrates that Ti–C homolysis might limit activity but does not necessarily constitute an irreversible deactivation mechanism.

Suitably activated, (Cp*){N( t Bu)C(Me)N(Et)}ZrMe2 is known to initiate the 'living' and isotactic-selective polymerization of alk-1-enes, and it can be used to synthesize block copolymers and stereoblock polymers. We report a full molecular kinetic investigation of propene, but-1-ene, and hex-1-ene polymerization with a MAO-activated catalyst system. By combining NMR microstructural polymer analysis with QM modeling of the active species, the complicated regio- and stereochemistry of the polyinsertion process, as well as the active chain-transfer pathways, are investigated. The perspectives and limitations of this catalyst for application in (stereo)block polymerizations are discussed.

A textbook example of catalyst discovery, optimization, and commercial implementation is provided with the discovery of a class of Hf-based non-metallocene olefin polymerization catalysts, their advanced high-throughput screening, and their industrial application in a high-temperature solution process for the production of highly isotactic polypropylene based materials.

In this paper, we report the full resonance assignments in the olefinic region of the 600 MHz 1H NMR spectra of a typical ethene/1-octene copolymer (4.0 mol % of octene units) produced with a metallocene catalyst at high temperature, and of an ethene homopolymer prepared under similar conditions for comparison. The assignments were based on a thorough analysis of 1D (1H, 1H{1H}, 13C) spectra and of 2D 1H−1H (COSY, TOCSY) and 1H−13C (HSQC, DEPT-HSQC) maps. Thirteen different olefinic structures were identified, and their formation explained in terms of plausible mechanistic paths associated with the high polymerization temperature. The fraction of internal chain unsaturations traceable to allylic activation turned out to be comparable to that of terminal ones in both samples. Despite its complexity, the said spectral region is now amenable to deconvolution and full simulation in terms of known and recognizable patterns, and usable for fast (possibly on-line) measurements of chain unsaturation degree, as we...

Based on the recent literature, the synthesis of novel polyolefin architectures via Ziegler-Natta chemistry under living conditions appears to be a promising and fast-growing area. In this paper, the appropriateness of the term living as applied to the said context is discussed in mechanistic terms, and the potential and the limitations of the field are outlined with the aid of two paradigmatic case histories (i.e., propene polymerization in the presence of bis(phenoxy-imine)Ti and bis(phenoxy-amine)Zr catalysts).

The origin of the syndiotactic selectivity in propene polymerization of a typical bridged fluorenyl-amido catalyst, namely [Me 2 Si(3,6-di-tert-butyl-9-fluorenyl)(N-tert-butyl)]TiCl 2 (1), activated with methylaluminoxane or [HMe 2 N(C 6 H 5 )][B(C 6 F 5 ) 4 ]/Al(i-butyl) 3 , was investigated by means of 150 MHz 13 C NMR spectroscopic microstructural polymer analysis. The asymmetric induction was traced unambigously to enantiotopic-sites control. Compared with the better-known cyclopentadienyl-fluorenyl ansa-zirconcenes, 1 turned out ot be almost identically enantioselective (in agreement with computer modeling), but less stereoselective because of a higher propensity to undergo site epimerization. This results in a chain microstructure with large predominance of m over mm stereodefects, deceptively similar to that of syndiotactic poly(propylene) produced under chain-end control.

The propene/ethene-[1-C-13] Copolymerization method has been applied to measure precisely the regioselectivity in propene polymerization of the "simple" MgCl2/TiCl4 catalyst (activated with Al((i)-Bu)(3)) which can be viewed as the ancestor of all present-day MgCl2-supported industrial catalysts containing Lewis bases as selective modifiers. It has been found that the average content of 2,1-regiomistakes in the polypropylene produced is fairly high (ca. 0.7 mol %), although-not unexpectedly, due to the multisite catalyst nature-these are distributed rather nonuniformly throughout the polymer. The difficulty in detecting the 2,1-units, despite their relatively high concentration, in the C-13 NMR spectra of homopolymer samples at natural C-13 abundance has been traced to their occurrence in a variety of stereochemical environments, which leads to splitting and broadening of the corresponding resonances. The fraction of "dormant" polypropylene chains with a 2,1-last-inserted unit was estimated to be in the 20-50% range. QM calculations of regioselectivity on classical Corradini-type models of epitactic octahedral catalytic Ti species turned out to be in basic agreement with the experiment.

This communication describes the microstructure of "stereoblock isotactic" polypropylene obtained with sterically hindered "oscillating" metallocene catalysts, points out in which respects it differs from that of "chain-end-control led isotactic" polypropylene, and explains why the two definitions cannot be used as synonymous (as is commonly found in the literature).

The field of stereoselective propene polymerization has been dramatically innovated by the discovery of homogeneous metallocene-based catalysts with well-defined and tunable molecular structure. Of all, "oscillating" metallocenes are probably the most ingenious and challenging example of catalyst design. Their catalytic species were built to "flip-flop" between a chiral and an achiral conformation, at a rate intermediate between those of monomer insertion and chain transfer. The result of this molecular switching would be a polypropylene with an isotactic/atactic stereoblock structure, performing as a thermoplastic elastomer. This essay discusses how the real polymerization mechanism differs from what the catalyst inventors had in mind, but also how - through fortunate circumstances their optimism has been rewarded.

The microstructure of a number of ethene/propene copolymers prepared with three representative C2-symmetric ansa-metallocene catalysts was investigated by means of high-field (150 MHz) 13C NMR. Thanks to the exceedingly high resolution of the spectra, an unprecedented experimental basis for the constitutional sequence analysis was achieved, which enabled us to test complex statistical models of chain propagation in a significant manner. In particular, the need for a 2nd-order Markov model, previously suggested by some authors on the basis of triad data, was confirmed by our study at pentad/heptad level. Some correlations between metallocene structure and copolymerization statistics were also identified. Expansion of the methyl region of the 13C NMR spectrum of an E/P copolymer obtained at 30 °C with catalyst system I/MAO (150 MHz).

Chemo-, regio- and enantioselectivities in the (co-)polymerization of propene and ethene have been measured (in some cases for the first time) for a number of prototypical metallocene catalysts (in combination with methylalumoxane), and compared with those calculated at the DFT level for gas-phase cationic systems. In this paper, the first part of the study, we discuss the achiral catalysts Cp2TiCl2, Cp2ZrCl2, and Me2SiCp2ZrCl2. All three catalysts were confirmed to be highly regioselective for propene, in favor of 1,2-insertion. The performance of the titanocene in this respect is truly remarkable (only two misinsertions in 10 000 at -15 degreesC), whereas that of the two zirconocenes turned out to be worse than generally assumed (two to three misinsertions in 1000), and-quite unexpectedly-nearly identical (both in experiment and calculations), despite the decidedly more open structure of the Si-bridged system. Understandably, in all cases ethene was found to insert faster than propene, but the difference in relative reactivity of the two monomers is particularly dramatic when the growing chain is secondary, which confirms the "dormant" character of the latter for propene. The fair correlation between observed and calculated selectivities suggests that, at least for the systems considered here, solvent and counterion effects, though undoubtedly important, are rather indiscriminate and that olefin insertion is indeed the rate-determining step.

Based on the results of a series of propylene polymns. using oscillating metallocene catalysts of type [(2-Ar-indenyl)2ZrCl2] (Ar = C6H5 or 3,5-(t-Bu)2-4-MeO-C6H2) with various cocatalysts (MAO, TIBAl), the oscillating behavior of the zirconocenes is discussed with respect to the rac/meso stereochem. outcome of the obtained polypropylenes. These catalysts can change their stereoselectivity depending on their interaction with the reaction system (cocatalyst, solvent, counterion).

A microstructural method for the determination of the reaction order with respect to the monomer in coordinated 1-alkene polymerizations is proposed. The method is applicable whenever enantioselective monomer polyinsertion competes with an intramolecular process introducing stereodefects of known and recognizable nature in the growing polymer chains at a rate independent of monomer concentration, [M] (e.g., chain or site epimerization for C2-symmetric and Cs-symmetric ansa-metallocene catalysts, respectively). Indeed, in such cases, the stereoregularity of the polymer obtained at a given temperature results from the balance between the rates of the two competing processes, and is obviously a function of [M], because so is the rate of polyinsertion, 〈vp〉. Therefore, from the way polymer stereoregularity changes with [M], the corresponding change of 〈vp〉 can be inferred. Compared with the conventional macroscopic approach based on measurements of monomer consumption, the microstructural route is more reprod...

Results of propene polymerization in the presence of two known octahedral C2-symmetric Zr complexes bearing tetradentate [ONNO]-type ligands are reported for the first time. Depending on the steric hindrance at the active metal, isotactic site-controlled or weakly syndiotactic chain-end-controlled polymers were obtained, in both cases via highly regioselective 1,2 (primary) monomer insertion. In this respect, the complexes mimic the behavior of the active Ti species on the surface of the heterogeneous Ziegler-Natta catalysts of which they might represent good structural models.

PROPENE POLYMERIZATION

A study has focused on finding intrinsic properties of Hafnocenes and methylalumoxane (MAO) based catalysts. The researchers have evaluated more carefully the behavior of HF-based homologues 3 and 4 with yield polymers with much higher average molecular masses rate, in propene polymerization with different activators. Analysts have used MAO or [Ph3C] [B(C 6F5)4]/Al(iso-butyl)3 (TrB/TIBA). TIBA was considered for its role as a scavenger and also as a convenient alkylating agent of metallocene dichlorides. The observation presented in the study highlighted a hidden layer of complexity underneath the seemingly straightforward picture of propene polymerization mediated by group 4 metallocene catalysts. Proposed structure demonstrated that catalyst behavior is strongly idiosyntcratic and that changing the transition metal from Zr(IV) to Hf(IV) in an otherwise identical ligand framework can change dramatically.

The stereosequence distribution of the “atactic” and “isotactic” fractions of a polypropylene sample made with a MgCl2-supported catalyst was determined by means of high-resolution 13C NMR and analyzed in terms of statistical models of increasing sophistication. Two-site models, including the one normally used for the interpretation of “routine” 13C NMR data at pentad level, were shown to be inconsistent with the much finer high-resolution data. A good agreement between experimental and calculated distributions could be obtained only in terms of a three-site model, describing each fraction as a mixture of highly isotactic, weakly isotactic (“isotactoid”) and syndiotactic sequences. According to such model, the two fractions comprise the same three building blocks (the configuration of the three different types of stereosequences being almost invariant) and differ merely in their relative amounts (which indicates a stereoblock nature). The correlations with the physical properties of the materials and the ...