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Samples of RR1000 with differing grain size and surface finish have been exposed to air at different pressures. Specimens were exposed for 4000 h at 650°C with some exposed to atmospheric pressure air and some exposed to air at 40 bar pressure. Samples exposed to elevated pressure formed a surface layer of NiCr2O4 whereas that formed on samples tested at 1 bar pressure was chromia. The surface layer formed at 40 bar pressure was thinner than that a 1 bar pressure. At 1 bar pressure, some samples exhibited regions of convoluted buckled oxides but no spallation. In adjacent regions of planar oxides, spallation did occur. For the latter case, an estimate of 6 Jm−2 for the interfacial fracture energy has been made. None of the specimens tested at 40 bar pressure exhibited oxide spallation.

The effect of shot-peening on the oxidation in air of the Ni-based superalloy RR1000 has been investigated over the temperature range 700–800 °C. The surface oxide in both peened and un-peened conditions consisted of isolated grains of rutile on the outermost surface beneath which was a protective Ti-doped chromia scale. Internal oxidation of aluminium occurred within the alloy with the formation of alumina particles within a γ ′ (nominally Ni 3 (Al,Ti)) denuded zone but the morphology of the sub-surface oxides differed between the two surface conditions examined. The kinetics of thickening of the chromia layer were sub-parabolic in most cases but closely approached parabolic behaviour for the un-peened surface condition at 800 °C. An enhancement in the rate of chromia growth was found for both surface conditions compared with a Ti-free chromia layer. This enhancement has been attributed to increased Cr ion diffusion as a result of Ti-doping of the chromia layer but the effect is reduced over time because of Ti-depletion in the alloy. At 800 °C, in the un-peened condition, the reduction in growth rate with exposure time is much less marked and this effect seems to be associated with the formation of a (Ti,Ta)O 2 phase beneath the chromia layer.

Isothermal oxidation of the Ni based superalloy, RR1000, has been performed at 700, 750 and 800°C for exposure periods up to 2000 h. A chromia external oxide scale with an outer layer of rutile was formed together with extensive internal oxidation of aluminium, both intragranularly and intergranularly. The internal oxidation was associated with a deeper γ′ particle free zone. Extensive metallographic measurements of both the depth of internal oxidation and of the γ′ particle free zone were made. The kinetics in each case approximated well to parabolic. Possible rate controlling processes are discussed.