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This communication describes the microstructure of "stereoblock isotactic" polypropylene obtained with sterically hindered "oscillating" metallocene catalysts, points out in which respects it differs from that of "chain-end-control led isotactic" polypropylene, and explains why the two definitions cannot be used as synonymous (as is commonly found in the literature).

PROPENE POLYMERIZATION

The 150 MHz (13)C NMR microstructural analysis of polypropylene samples produced with two representative "oscillating" metallocene catalysts of largely different steric hindrance, namely [(2-(3,5-di-tert-butyl-4-methoxyphenyl)indenyl)(2)ZrP](+) and [(2-phenylindenyl)(2)ZrP](+) (P = polymeryl), and the implications on the origin of the stereocontrol are presented and discussed in detail. The original mechanistic proposal of an "oscillation" between a rac-like (isotactic-selective) and a meso-like (nonstereoselective) conformation cannot explain the observed polymer configuration. The isotactic-stereoblock nature of the polymers obtained with the former catalyst proves unambiguously that the active cation "oscillates" between the two enantiomorphous rac-like conformations at an average frequency that, even at high propene concentration, is only slightly lower than that of monomer insertion. The less-hindered [(2-phenylindenyl)(2)ZrP](+) gives instead a largely stereoirregular polypropylene, which is the logical consequence of a faster ligand rotation; however, depending on the use conditions (in particular, on the nature of the cocatalyst and the polarity of the solvent), the polymerization products may also contain appreciable amounts of a fairly isotactic fraction. The peculiar microstructure of this fraction, with isotactic blocks of the same relative configuration spanned by very short atactic ones, rules out the possibility that the latter are due to an active species in meso-like conformation and points rather to a conformationally "locked" rac-like species with restricted ring mobility. The hypothesis of a stereorigidity induced by the proximity to a counteranion, which would play the role of the interannular bridge in the rac-bis(indenyl) ansa-metallocenes, was tested by computer modeling on a [rac-(2-phenylindenyl)(2)ZrMe(C(3)H(6))][B(C(6)F(5))(4)] ion couple and found viable.

Surface modification of MgCl2-supported Ziegler–Natta catalysts (ZNCs) by means of organic Lewis bases, either used as precatalyst components (“internal donors”, ID) or in combination with the AlEt3 cocatalyst (“external donors”, ED), is key for achieving a high stereoselectivity in propene polymerization. In fourth-generation systems, which are the working horses of this important catalyst class, the ID is an (ortho-)­dialkyl phthalate; under polymerization conditions, this reacts with AlEt3 and must be replaced by an ED (typically an alkoxysilane) in order to obtain the desired performance. In a previous study, we investigated the molecular kinetics of the reaction between dibutyl phthalate and AlEt3 in solution by means of integrated experimental and computational protocols. A similar approach has now been applied to monitor the progress of the reaction for the complete catalyst system. Compared with solution (ΔH# ≈ 15 kcal mol–1; ΔS# ≈ −28 cal mol–1 K–1), the activation parameters in heterogeneous phase (ΔH# ≈ 10 kcal mol–1; ΔS# ≈ −49 cal mol–1 K–1) indicate that phthalate reduction is less activated, but suffers from an augmented entropic penalty. This suggests that the ID reacts with AlEt3 while still on the MgCl2 surface, rather than in the liquid phase after desorption, and that the surface is not innocent. Whether or not an alkoxysilane ED was present in the system turned out to be immaterial on reaction kinetics. High-level DFT calculations on a well-established MgCl2/dibutyphthalate model cluster reproduced the experimental data with a remarkably good agreement (ΔH# ≈ 10 kcal mol–1; ΔS# ≈ −46 cal mol–1 K–1). Experiments and calculations agree on the first ethyl transfer to the reacting ester group representing the rate-determining step, in solution as well in heterogeneous phase. In both cases, a four-membered transition state (TS) appears to be involved; in heterogeneous phase, though, the ester carbonyl is extra-activated by the interaction with a Lewis-acidic surface Mg center, rather than a second AlEt3 molecule. In our opinion, the interest of the proposed approach goes beyond the present study; indeed, further applications can be proposed for the design and engineering of novel ZNCs with tailored behaviors.

A series of 20 bis(phenolate-ether) ligands, in combination with Zr and Hf, was tested for performance in propene polymerization, focusing on molecular weight, stereoregularity and regioregularity of the resulting polymer. Ligand variation covers length of the aliphatic linker between the ligand halves, as well as steric bulk of the groups ortho to the phenolate oxygen. The linker length has a dramatic effect on MW: two-carbon linkers produce oligomers (Mn < 2.5 kDa) while three- and four-carbon linkers generate much higher MW (Mn typically 50–500 kDa). Stereoselectivity can be tuned using large, flat substituents in the o-phenolate position; tuning of regioselectivity is much harder. Hf catalysts are slower than their Zr analogs and do not work well with MAO/BHT (BHT = 2,6-di-tert-butyl-4-methylphenol); they are generally more selective (MW, stereo and regio). Density functional calculations agree fairly well with observed selectivities, supporting the involvement of a fac/fac coordinated active species. These O4 catalysts are considerably more flexible than e.g. metallocenes, making accurate prediction of PP microstructure a significant challenge.

The performance of C2-symmetric ansa-hafnocene catalysts for isotactic polypropylene typically deteriorates at increasing temperature much faster than that of their zirconium analogues. Herein, we analyze in detail a set of five Hf/Zr metallocene pairs—including some of the latest generation catalysts—at medium- to high-polymerization temperature. Quantitative structure–activity relationship (QSAR) models for stereoselectivity, the ratio allyl/vinyl chain ends, and 2,1/3,1 misinsertions in the polymer indicate a strong dependence of polymerization performance on electrophilicity of the catalyst, which is a function of the ligand framework and the metal center. Based on this insight, the stronger performance decline of hafnocenes is ascribed to electrophilicity-dependent stabilization effects.

Advanced High Throughput Experimentation (HTE) methods were applied to quantify the regioselectivity and the so-called "hydrogen response" in propene polymerization of four Ziegler-Natta catalysts representative of the three latest industrial generations (i.e., modified with a dialkyl phthalate, 1,3-dimethoxypropane or dialkyl succinate Internal Donor), used in combination with AlEt3 and a library of eight alkoxysilane External Donors with large structural diversity. At odds with stereoselectivity, regioselectivity turned out to be only modestly impacted by the chemical structure of the electron donors used as surface modifiers. A clear and simple relationship between regioselectivity and "hydrogen response", and, therefore, polymer molecular weight modulation was highlighted.

Catalytic activity in olefin polymerization depends not only on the catalyst but also, crucially, on activator/alkylator/scavenger “packages.” Along with binary mixtures containing Lewis or Bronste...

Syndiotactic propene–hexene (sPPC6) and propene–octene (sPPC8) copolymers have been synthesized in a wide range of compositions with a syndiospecific metallocene catalyst. The samples are crystallized up to a comonomer content of nearly 20 mol% with crystallinity, melting and glass transition temperatures that decrease with increasing concentrations of comonomers. The copolymers show elastic properties that depend on the crystallization behavior. The as-prepared samples with a comonomer content lower than 2 mol% crystallize in mixtures of the helical form I and form II of syndiotactic polypropylene (sPP), the latter containing conformational kink band defects and the former containing a b/4 shift disorder. Both sPPC6 and sPPC8 copolymers crystallize from the melt in disordered modifications of form I characterized by disorder in the alternation of right- and left-handed two-fold helical chains along the axes of the orthorhombic unit cell of form I of sPP. At high crystallization temperatures, more ordered modifications of form I develop for samples with a low comonomer concentration and form II surprisingly crystallizes in samples with a high comonomer content. The crystallization of form II rather than the ordered form I in melt-crystallized samples is a valuable result because it indicates that it is possible to tune the polymorphic transformations and the elastic properties of these copolymers through tuning of the branches concentrations.

Olefin coordinative chain-transfer polymerization (CCTP) under concurrent tandem catalysis conditions is a smart and valuable synthetic approach to statistical olefin block copolymers (OBC). This process, better known as chain shuttling (co)polymerization, was disclosed by Dow Chemical in 2006. Many new polyolefin materials with unique properties and applications can be produced, and as a matter of fact some processes have reached the commercial stage. Several OBC can act as phase compatibilizers in immiscible polyolefin blends, for which a high demand is anticipated in a circular economy. On the other hand, the number of catalyst systems amenable to this polymerization chemistry is very limited, and it is clear now that several literature claims of CCTP are questionable. In particular, the low average molar mass of polyolefin samples produced in the presence of the typical transalkylating agents used for CCTP (such as diethyl-Zn, DEZ) often hampers effective separations of the different components of physical blends, which can be mistaken as an indication of a block copolymer nature. On top of that, the mechanical properties of intimate polyolefin physical blends can resemble, at least at a superficial characterization, those of true OBC. A thorough understanding of such processes is a mandatory requirement towards a rational catalyst design leading to improvements of existing materials or, ultimately, the synthesis of new/better ones. In this respect, a smart use of High Throughput Experimentation (HTE) methodologies represents the best possible approach to address complex and multivariable dilemmas. The present talk will focus on a recent case history: despite several claims on the amenability for binary metallocene systems to undergo chain-shuttling polymerization producing stereoblock isotactic/syndiotactic polypropylene materials, we demonstrated that the isotactic-selective C2-symmetric rac-Me2Si(2-Me-4-Ph-1-Ind)2ZrCl2 catalyst is not prone to propene CCTP, and therefore does not yield stereoblock PP materials when used in racemic form or in tandem with other metallocenes. The proposed approach can be easily extended, providing irrefutable evidence for CCTP, as long as the average polymer molar mass is not low to the point that it largely dictates physical properties and flaws the determination of the 13C NMR microstructural fingerprint.

Absolute rigidity is rare in the "soft" world of organometallics. Here we introduce two cyclopenta[a]triptycyl ansa-zirconocene catalysts for isotactic-selective propene polymerization, designed by means of an integrated high-throughput experimentation/quantitative structure-activity relationship modeling approach. An ultrarigid ligand precisely wrapped around the Zr center enforces an enzyme-like lock and key fit, effectively hampering undesired reactive events, even at high temperature. Stereodefective units are hardly detectable by 13C NMR in the polymer produced at 120 °C; this corresponds to an enantioselectivity exceeding 6-7 kcal/mol: i.e., less than 1 propene misinsertion every 4000 (and at room temperature, one every ∼40000!).

For a set of 40 silicon-bridged C2-symmetric ansa-zirconocenes, reactivity ratios in ethene/1-hexene copolymerization were experimentally determined by means of an accurate high-throughput experimentation (HTE) approach, and used to develop quantitative structure-activity relationship (QSAR) models for comonomer affinity using chemically meaningful descriptors. These QSAR models rely almost exclusively on steric descriptors, with the single most important descriptor being the 'openness' of the open quadrants. Catalysts with an unobstructed main insertion pathway, i.e. without substituents affecting the open quadrant, show a remarkable insensitivity to further substituent effects, be it in 2-, 4-, 5-, 6- or 7-position or the bridge. We attribute this insensitivity to a shift in rate-limiting step for the comonomer incorporation, from insertion to olefin capture, with the latter being much less sensitive to modulation of the active pocket than the former. This indicates that our best incorporators are already close to the upper limit for comonomer affinity within this catalyst class. This journal is

A set of 19 silicon-bridged C2-symmetric zirconocenes rac-R′2Si(2-Me-4-R-indenyl)2ZrCl2 of varying steric demand in position 4 were synthesized and screened in propene homopolymerization in a high-throughput experimental setup. The size and accuracy of the experimental data set allow to identify surprisingly good correlations among stereoselectivity, regioselectivity, and molecular weight capability (R2 ≈ 0.8−0.9) over a broad range. We rationalize this trend by assuming that steric tuning in the 4-position affects both preferred insertion and stereoerror formation similarly but leaves other barriers largely unaffected. A quantitative structure−activity relationship based on one single computational descriptor, Δ%VBur using the difference in the percent of buried volume between the “blocked” and “open” quadrants of the catalyst precursoris established. Provided that a large sphere of 5.0 Å is used, stereoselectivity can be predicted with unprecedented accuracy, i.e., a mean average deviation (MAD) of 0.18 kcal/mol (ΔΔG‡ enantio), 0.0007 (σ, probability that the preferred propene enantioface is selected at an active site of given chirality), or 0.3% (mmmm pentads). On the basis of this empirical model, we predicted that the catalyst with R = o-tolyl is an ideal candidate for high stereoselectivity/high MW capability. Ad hoc synthesis and testing of the precursor confirmed the expectations: the catalyst shows the highest stereoselectivity reported so far (σ = 0.9999) for metallocenes at 60 °C, while maintaining a high MW capability (Mw > 1 MDa) and relatively high regioselectivity.

“Structural” AlMe2(bht) was found to be an integral building block of the “TMA-free” olefin polymerization cocatalyst MAO/BHT (TMA = trimethylaluminum, MAO = methylaluminoxane, BHT = 2,6-di-tert-butyl-4-methylphenol). NMR studies show that treatment of MAO/BHT with the neutral N-donor pyridine (py) leads to selective generation of neutral AlMe2(bht)(py). The reaction of MAO/BHT with 2,2'-bipyridine (bipy) generates cationic [AlMe(bht)(bipy)]+ fragments (bht = BHT phenolate), analogously to what happens when unmodified MAO is treated with bipy, causing [AlMe2(bipy)]+ formation. This suggests that the activation of an olefin polymerization precatalyst LnMX2 (X = Me or Cl) can occur via an indirect pathway involving [AlMeR]+ (R = Me or bht) transient species (rather than direct Cl/Me abstraction by the Al-cages) not only when unmodified MAO is exploited but also in the case of “TMA-free” BHT-modified MAO. The high chemoselectivity of py for neutral Al adducts however presents a distinct difference to unmodified MAO. These observations indicate that a) “structural” TMA is converted into “structural” AlMe2(bht) upon reaction of MAO with BHT and that b) MAO/BHT is harder to ionize than unmodified MAO. A refined formula and cluster size estimation [(AlOMe)0.87(AlMe2bht)0.13]n (n = 57–84) is proposed for MAO/BHT based on this new experimental evidence, accounting for the presence of “structural” AlMe2(bht) units.

Highly active molecular catalysts for olefin polymerization are extremely difficult to run in high-throughput experimentation (HTE) platforms. With common activators like methylaluminoxane (MAO) or a combination of tri-iso-butylaluminum and trityl tetrakis(perfluorophenyl)borate (TIBA/TTB), the necessary downscaling ends up with (sub)nanomole precatalyst loadings and poorly reproducible results due to the presence of adventitious impurities in similar amounts. Unexpectedly, we have now discovered that a convenient solution to this problem is provided by TIBA/AB (AB = N,N-dimethylanilinium tetrakis(perfluorophenyl)borate), a long-known but relatively uncommon protic activator. Indeed, with a proper operating protocol, a tunable precatalyst activation delay (minutes to hours) can be achieved, and even at high (≥10 nmol) catalyst loadings, a transient phase of well-controlled activity can be maintained long enough to produce the polymer amounts necessary for the characterizations under highly reproducible conditions. Importantly, polymer properties were not affected by choice of the activator, provided that the polymerization was kinetically controlled, which makes TIBA/AB the best option for HTE screenings of industrially relevant catalysts.

New ansa-zirconocene with bis(inden-2-yloxy)dimethylsilane ligand was synthesized and characterized by NMR spectroscopy and X-ray crystallography. The zirconocene was found to be highly active catalyst of ethylene polymerization and ethylene/hex-1-ene copolymerization upon methylaluminoxane activation.

The established model cluster (AlOMe)16(AlMe3)6 for methylaluminoxane (MAO) cocatalyst has been studied by density functional theory, aiming to rationalize the different behaviors of unmodified MAO and TMA-depleted MAO/BHT (TMA = trimethylaluminum; BHT = 2,6-di-tert-butyl-4-methylphenol), highlighted in previous experimental studies. The tendency of the three model Lewis acidic sites A–C to release neutral Al fragments (i.e., AlMe2R; R = Me or bht) or transient aluminum cations (i.e., [AlMeR]+) has been investigated both in the absence and in the presence of neutral N-donors. Sites C are most likely responsible for the activation capabilities of TMA-rich MAO, but TMA depletion destabilizes them, possibly inducing structural rearrangements. The remaining sites A and B, albeit of lower Lewis acidity, should be still able to release cationic Al fragments when TMA-depleted modified MAOs are treated with N-donors (e.g. [AlMe(bht)]+ from MAO/BHT). These findings provide tentative interpretations for earlier observations of donor-dependent ionization tendencies of MAO and MAO/BHT and how TMA depleted MAOs can still be potent activators., A model cluster for methylaluminoxane (MAO) was used to study the tendency of model Lewis acidic sites to release neutral Al fragments or transient aluminum cations both for unmodified MAO and TMA-depleted MAO/BHT (TMA = trimethylaluminum; BHT = 2,6-di-tert-butyl-4-methylphenol). Albeit only sites of lower Lewis acidity are found in TMA depleted modified MAOs, they can release cationic Al fragments when treated with certain N-donors. This shows how TMA depleted MAOs can still be potent activators.

Compared to heterogenous Ziegler&ndash, Natta systems (ZNS), ansa-metallocene catalysts for the industrial production of isotactic polypropylene feature a higher cost-to-performance balance. In particular, the C2-symmetric bis(indenyl) ansa-zirconocenes disclosed in the 1990s are complex to prepare, less stereo- and/or regioselective than ZNS, and lose performance at practical application temperatures. The golden era of these complexes, though, was before High Throughput Experimentation (HTE) could contribute significantly to their evolution. Herein, we illustrate a Quantitative Structure &ndash, Activity Relationship (QSAR) model trained on a robust and highly accurate HTE database. The clear-box QSAR model utilizes, in particular, a limited number of chemically intuitive 3D geometric descriptors that screen various regions of space in and around the catalytic pocket in a modular way thus enabling to quantify individual substituent contributions. The main focus of the paper is on the methodology, which should be of rather broad applicability in molecular organometallic catalysis. Then again, it is worth emphasizing that the specific application reported here led us to identify in a comparatively short time novel zirconocene catalysts rivaling or even outperforming all previous homologues which strongly indicates that the metallocene story is not over yet.

Isotactic polypropylene (i-PP) is mainly produced with heterogeneous Ziegler-Natta (ZN) catalyst systems. Direct structural information on the active species is very difficult to achieve; as a matter of fact, the 13C NMR microstructure of the polymer has long been used as an indirect "fingerprint". For a long time, however, the intrinsically poor sensitivity of natural abundance 13C NMR spectroscopy hampered a complete evaluation of the microstructure, and many rare albeit important details escaped detection with standard tools and methods. The most prominent case is that of the regiodefects, which are specially important because they dictate ZN catalyst response to molecular hydrogen used as a chain transfer agent. In recent papers we have reported on the quantification of regioirregular 2,1 units in ZN i-PP by means of high-temperature cryoprobe 13C NMR. Here we shift the focus onto the stereochemical environment of such units, which was highlighted by comparing the spectra of suitable ZN PP fractions with those of model PP samples made with molecular catalysts of different structures and symmetries. The results lend support to our three-site model of ZN catalytic species, originally based on the stereochemistry of regioregular PP chains/blocks.

A study was conducted to demonstrate in situ diversification of (pyridylamide)hafnium(IV) catalysts. An extensive density functional theory (DFT) study was conducted for several C 1-symmetric and C s-symmetric precatalysts to investigate the diversification of the (pyridylamide)hafnium(IV) catalysts. The study also investigated propylene polymerizations were investigated with two catalysts to find evidence of multisite behavior. It was observed that catalyst systems 1/Ph 3C][B-(C 6F 5) 4] and 2/Ph 3C][B(C 6F 5) 4] produced polypropylene samples with broad molecular weight distributions.

The origin of the syndiotactic selectivity in propene polymerization of a typical bridged fluorenyl-amido catalyst, namely [Me 2 Si(3,6-di-tert-butyl-9-fluorenyl)(N-tert-butyl)]TiCl 2 (1), activated with methylaluminoxane or [HMe 2 N(C 6 H 5 )][B(C 6 F 5 ) 4 ]/Al(i-butyl) 3 , was investigated by means of 150 MHz 13 C NMR spectroscopic microstructural polymer analysis. The asymmetric induction was traced unambigously to enantiotopic-sites control. Compared with the better-known cyclopentadienyl-fluorenyl ansa-zirconcenes, 1 turned out ot be almost identically enantioselective (in agreement with computer modeling), but less stereoselective because of a higher propensity to undergo site epimerization. This results in a chain microstructure with large predominance of m over mm stereodefects, deceptively similar to that of syndiotactic poly(propylene) produced under chain-end control.

The propene/ethene-[1-C-13] Copolymerization method has been applied to measure precisely the regioselectivity in propene polymerization of the "simple" MgCl2/TiCl4 catalyst (activated with Al((i)-Bu)(3)) which can be viewed as the ancestor of all present-day MgCl2-supported industrial catalysts containing Lewis bases as selective modifiers. It has been found that the average content of 2,1-regiomistakes in the polypropylene produced is fairly high (ca. 0.7 mol %), although-not unexpectedly, due to the multisite catalyst nature-these are distributed rather nonuniformly throughout the polymer. The difficulty in detecting the 2,1-units, despite their relatively high concentration, in the C-13 NMR spectra of homopolymer samples at natural C-13 abundance has been traced to their occurrence in a variety of stereochemical environments, which leads to splitting and broadening of the corresponding resonances. The fraction of "dormant" polypropylene chains with a 2,1-last-inserted unit was estimated to be in the 20-50% range. QM calculations of regioselectivity on classical Corradini-type models of epitactic octahedral catalytic Ti species turned out to be in basic agreement with the experiment.

The field of stereoselective propene polymerization has been dramatically innovated by the discovery of homogeneous metallocene-based catalysts with well-defined and tunable molecular structure. Of all, "oscillating" metallocenes are probably the most ingenious and challenging example of catalyst design. Their catalytic species were built to "flip-flop" between a chiral and an achiral conformation, at a rate intermediate between those of monomer insertion and chain transfer. The result of this molecular switching would be a polypropylene with an isotactic/atactic stereoblock structure, performing as a thermoplastic elastomer. This essay discusses how the real polymerization mechanism differs from what the catalyst inventors had in mind, but also how - through fortunate circumstances their optimism has been rewarded.

Based on the results of a series of propylene polymns. using oscillating metallocene catalysts of type [(2-Ar-indenyl)2ZrCl2] (Ar = C6H5 or 3,5-(t-Bu)2-4-MeO-C6H2) with various cocatalysts (MAO, TIBAl), the oscillating behavior of the zirconocenes is discussed with respect to the rac/meso stereochem. outcome of the obtained polypropylenes. These catalysts can change their stereoselectivity depending on their interaction with the reaction system (cocatalyst, solvent, counterion).

The presence of "free" trimethylaluminum (TMA) in methylalumoxane (MAO) solutions can be highly detrimental to the performance of metallocene and "post-metallocene" olefin polymerization catalysts. The most used strategy to remove "free" TMA is to evaporate MAO solutions to dryness, until a free-flowing white powder ("solid MAO") is left. This procedure is tedious and potentially hazardous, because in some cases the distillate is a concentrated hydrocarbon solution of TMA. Moreover, "solid MAO" is poorly soluble in common polymerization media, and once in solution it can regenerate TMA to some extent. This communication reports on a facile alternative, which consists in the controlled addition of a sterically hindered phenol, such as 2,6-di-tert-butylphenol, effectively trapping "free" TMA. We show here that 2,6-di-tert-butylphenol/MAO solutions activate equally well the dichloro-precursors of well-known zirconocene and bis(phenoxyimine)Ti catalysts, and that their use in propene polymerization results in a substantially higher productivity, polymer stereoregularity, and/or average molecular mass compared with activation by MAO alone.

The synthesis of PE-block-iPP with a Zr-based postmetallocene catalyst was carried out. 13C NMR provided direct and complete evidence of a true block nature for a polyolefin-based material containing a polypropylene block of any tacticity.

For over thirty years after the discovery of stereoselective olefin polymerization in 1954, the word ‘polypropylene’ has meant, both scientifically and commercially, little else than the predominantly isotactic polymer achievable with the classical heterogeneous Ziegler–Natta catalysts. The picture, however, has changed dramatically in the last 15 years, due to the development of a variety of new transition metal catalysts with tunable structures and selectivities. Nowadays, ‘polypropylene’ means a whole world of innovative polymers with novel and well-controlled microstructures, and — as a result — tailored properties and applications. With the powerful aid of high-field 13 C NMR data, this review aims at introducing the reader to this fascinating and challenging frontier of macromolecular stereochemistry.