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Over the last decade, as a consequence of the global decarbonization process, the interest towards green hydrogen production has drastically increased. In particular a substantial research effort has focused on the efficient and affordable production of carbon-free hydrogen production processes. In this context, the development of more efficient electrolyzers with low-cost electrode/electrocatalyst materials can play a key role. This work, investigates the fabrication of electrodes of nickel-zinc alloys with nanowires morphology cathode for alkaline electrolyzers. Electrodes are obtained by the simple method of template electrosynthesis that is also inexpensive and easily scalable. Through the analysis of the morphological and chemical composition of nanowires, it was found that the nanowires composition is dependent on the concentration of two metals in the deposition solution. Electrocatalytic tests were performed in 30% w/w potassium hydroxide aqueous solution at room temperature. In order to study the electrodes stability, mid-term galvanostatic test was also carried out. All electrochemical tests show that nanowires with about 44.4% of zinc have the best performances. Particularly, at −50 mAcm−2, these electrodes have an overpotential 50 mV lower than pure Ni nanowire. NiZn nanowires show also a good stability over time without noticeable signs of performance decay.

The fabrication and characterization of nickel-alloy electrodes for alkaline electrolysers is reported. Three different alloys (Ni–Co, Ni–Zn and Ni–W) at different composition were studied in order to determine the optimum condition. Nanostructured electrodes were obtained by template electrodeposition into a nanoporous membrane, starting from aqueous solution containing the two elements of the alloy at different concentrations. Composition of alloys can be tuned by electrolyte composition and also depends on the difference of the redox potential of elements and on the presence of complexing agents in deposition bath. Electrochemical and electrocatalytic tests, aimed at establishing the best alloy composition, were carried out for hydrogen evolution reaction. Then, test conducted at a constant current density in potassium hydroxide (30% w/w) aqueous solution were also performed. For all investigated alloys, very encouraging results were obtained and in particular Ni–Co alloys richer in Co showed the best performance.