1. Understanding plasma fluid dynamics inside plasma torches through advanced modeling
- Author
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Colombo, Vittorio, Concetti, Alessia, Ghedini, Emanuele, Dallavalle, Silvano, and Vancini, Mauro
- Subjects
Plasma physics -- Models ,Numerical analysis -- Methods ,Electric arc -- Properties ,Plasma devices -- Design and construction ,Business ,Chemistry ,Electronics ,Electronics and electrical industries - Abstract
The aim of this paper is to investigate the behavior of different types of transferredlarc dual-gas plasma torches used for the cutting of metallic materials by means of a 2-D FLUENT-based numerical model, putting into evidence the physical reasons for the industrial success of various design and process solutions appeared over the last years, such as the following: vented-nozzle technology, various different approaches for the geometry of the plasma chamber, the effect of externally superimposed magnetic fields, and secondary-gas-swirl injections with different directions. Flow and heat-transfer equations are solved with coupled electromagnetic ones for local-thermodynamic-equilibrium optically thin plasma, whereas turbulence phenomena are taken into account by means of a [kappa]--[epsilon] realizable model. The simulations include a prediction of the thermal behavior of the solid components of the torch head, including electrode and hafnium insert, and the efficiency of nozzle- and electrode-cooling systems in various operating conditions, including gas mixtures ([O.sub.2]/air, H35/[N.sub.2], and [N.sub.2]/[N.sub.2]). Radiation is included in the calculation of heat transfer to the surfaces of the components, using a customized discrete-ordinate model. Results have been analyzed with respect to plasma behavior, and conclusions have been drawn, concerning the powerfulness of numerical simulation as a tool for cutting torch design. Index Terms--Numerical modeling, plasma applications, plasma-arc devices, plasma torches.
- Published
- 2008