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The possibility of separating and recovering CO2 in a biogas plant that co-produces electricity, hydrogen, and heat is investigated. Exploiting the ability of a molten carbonate fuel cell (MCFC) to concentrate CO2 in the anode exhaust stream reduces the energy consumption and complexity of CO2 separation techniques that would otherwise be required to remove dilute CO2 from combustion exhaust streams. Three potential CO2 concentrating configurations are numerically simulated to evaluate potential CO2 recovery rates: 1) anode oxidation and partial CO2 recirculation, 2) integration with exhaust from an internal combustion engine, and 3) series connection of molten carbonate cathodes initially fed with internal combustion engine (ICE) exhaust. Physical models have been calibrated with data acquired from an operating MCFC tri-generating plant. Results illustrate a high compatibility between hydrogen co-production and CO2 recovery with series connection of molten carbonate systems offering the best results for efficient CO2 recovery. In this case the carbon capture ratio (CCR) exceeds 73% for two systems in series and 90% for 3 MCFC in series. This remarkably high carbon recovery is possible with 1.4 MWe delivered by the ICE system and 0.9 MWe and about 350 kg day-1 of H2 delivered by the three MCFC.

The hybridization of gas turbine technology with high temperature fuel cells represents an ultra-high efficiency, ultra-low emission, fuel flexible power generation platform. The performance of past prototypes has been limited by marginal compatibility of the two primary sub-systems. This paper addresses the challenge of selecting compatible hardware by presenting a simple and robust method for bespoke hybrid system design and off-the-shelf component integration. This is the first application of detailed, spatially resolved, physical models capable of resolving off-design performance to the integration analysis of FC-GT hybrids. Static maps are produced for both turbine and fuel cell sub-systems that readily evaluate the compatibility and hybrid performance. Molten carbonate and solid oxide fuel cells are considered for hybridization with recuperated micro-turbines and larger axial flow gas turbine systems. Current state-of-the-art molten carbonate technology is shown to pair well with present micro-turbine technology in an FC bottoming cycle design achieving 74.4% LHV efficiency. Solid oxide technology demonstrates remarkable potential for integration with larger scale axial turbo-machinery to achieve greater than 75% LHV efficiency. This performance map technique closely matches results from detailed integrated hybrid system analyses, and enables quick determination of performance requirements for balance of plant design and optimization. © 2014 Elsevier B.V. All rights reserved.

Fuel cell gas turbine hybrid systems have achieved ultra-high efficiency and ultra-low emissions at small scales, but have yet to demonstrate effective dynamic responsiveness or base-load cost savings. Fuel cell systems and hybrid prototypes have not utilized controls to address thermal cycling during load following operation, and have thus been relegated to the less valuable base-load and peak shaving power market. Additionally, pressurized hybrid topping cycles have exhibited increased stall/surge characteristics particularly during off-design operation. This paper evaluates additional control actuators with simple control methods capable of mitigating spatial temperature variation and stall/surge risk during load following operation of hybrid fuel cell systems. The novel use of detailed, spatially resolved, physical fuel cell and turbine models in an integrated system simulation enables the development and evaluation of these additional control methods. It is shown that the hybrid system can achieve greater dynamic response over a larger operating envelope than either individual sub-system; the fuel cell or gas turbine. Results indicate that a combined feed-forward, P-I and cascade control strategy is capable of handling moderate perturbations and achieving a 2:1 (MCFC) or 4:1 (SOFC) turndown ratio while retaining >65% fuel-to-electricity efficiency, while maintaining an acceptable stack temperature profile and stall/surge margin. © 2014 Elsevier B.V. All rights reserved.

This work builds upon previous high temperature fuel cell (HT-FC) modeling studies, capturing both steady state performance and transient behavior of HT-FC stacks by merging simplified dimensional aspects of a planar fuel cell stack with first principles physical modeling. Dynamic simulations are developed that spatially resolve fluctuations in temperature, pressure and concentration distributions during transient operation. A significant portion of the heat transfer occurs prior to and after the air passes over the electrochemically active portions of the cell, justifying additional heat transfer pathways from the stack to the air in order to accurately characterize the thermal transients and temperature distributions in the HT-FC stack. The highly configurable MatLab-Simulink® model developed can simulate both solid oxide and molten carbonate fuel cells utilizing either direct or indirect internal reforming. The perturbation response characteristics of the dynamic model to load, fuel flow, air flow and composition perturbations are discussed, and control strategies are introduced that minimize temperature fluctuations. Analysis indicates air flow and inlet temperature controls are sufficient to control average temperature and average internal temperature gradients. Internal heat transfer dynamics substantially change the spatial temperature distribution and local temperature gradients during typical operating conditions and perturbations. © 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights.

Hybrid fuel cell gas turbine sensitivity to ambient perturbations is analyzed using experimental and dynamic simulation results. Experimental data gathered from the world's first pressurized hybrid SOFC-GT system tested at the University of California, Irvine, capture performance variations due to diurnal temperature oscillations. A dynamic modeling methodology demonstrates accuracy, robustness, and clearly identifies critical system sensitivities that require additional control systems development. Simulation results compare favorably with dynamic experimental responses. Predictions of component temperatures, pressures, voltage and system power exhibited 5 °C, 2 kPa, 2 mV, and 0.5% error respectively. Moderate ambient temperature fluctuations, 15 °C, caused variations in stack temperature of 30 °C, and system power of 5 kW. Small to moderate changes in fuel composition produced 30 °C shifts in stack temperature and 25% changes in system power. Simple control loops manipulating fuel cell air flow through SOFC bypass and inlet temperature through recuperator bypass are shown to effectively mitigate internal temperature transients at the expense of reduced system output. The observed temperature fluctuations resulting from typical environmental perturbations are of concern for performance loss and diminished longevity. Experiments and dynamic simulation results indicate the importance of integrated control systems development for hybrid fuel cell gas turbine systems. © 2012 Elsevier B.V. All rights reserved.

While the integration of base-load fuel cells into the built environment is expected to provide numerous benefits to the user, the steady-state and dynamic behavior of these stationary fuel cell systems can produce an undesirable impact on the grid distribution circuit at the point of connection. In the present paper, a load-following active power filter (LFAPF) is proposed to mitigate the grid impact of such systems and instead improve overall local power quality. To evaluate the strategy, the LFAPF is integrated into a SOFC system inverter with one-cycle control (OCC) to provide the fundamental benefits of a traditional active power filter (APF) while also damping out short-term line current transients. The LFAPF benefit is illustrated through simulation of an SOFC interconnected with the utility electric distribution system and a building electricity demand that is modeled as a dynamic non-linear load. Three installation cases are examined: (1) a load-following SOFC, (2) a base-loaded SOFC, and (3) an offline SOFC. Without LFAPF, the load-following SOFC causes load transients due to the finite SOFC response time, and the base-loaded SOFC case has transients that appear more severe because they represent a larger overall percentage of the grid-provided load. The integration of an LFAPF improves the steady-state behavior over the base case and mitigates voltage sags and step changes. Thus integrating an LFAPF can, by providing useful services to both the utility and the end-user, facilitate the integration of an SOFC into the distribution system. © 2009 Elsevier B.V. All rights reserved.

Adding distributed generation (DG) is a desirable strategy for providing highly efficient and environmentally benign services for electric power, heating, and cooling. The interface between a solid oxide fuel cell (SOFC), typical loads, and the electrical grid is simulated in Matlab/Simulink and analyzed to assess the interactions between DG and the electrical grid. A commercial building load profile is measured during both steady-state and transient conditions. The load data are combined with the following models that are designed to account for physical features: a One-Cycle Control grid-connected inverter, a One-Cycle Control active power filter, an SOFC, and capacitor storage. High penetration of DG without any power filter increases the percentage of undesirable harmonics provided by the grid, but combined use of an inverter and active power filter allows the DG system interconnection to improve the grid tie-line flow by lowering total harmonic distortion and increasing the power factor to unity. © 2008 Elsevier B.V. All rights reserved.

A first principles dynamic model of the physical, chemical, and electrochemical processes at work in a proton exchange membrane fuel cell has been developed. The model solves the dynamic equations that govern the physics, chemistry and electrochemistry for time scales greater than about 10 ms. The dynamic equations are solved for a typical but simplified quasi-three dimensional geometric representation of a single cell repeat unit of a fuel cell stack. The current approach captures spatial and temporal variations in the important physics of heat transfer and water transport in a manner that is simple enough to make the model amenable to PEMFC system simulations and controls development. Comparisons of model results to experimental data indicate that the model can well predict steady state voltage-current relationships as well as the oxygen, water, and nitrogen spatial distribution within the fuel cell. In addition, the model gives dynamic insight into the distribution of current, water flux, species mole fractions, and temperatures within the fuel cell. Finally, a control system test is demonstrated using the simplified dynamic model. © 2006 Elsevier B.V. All rights reserved.

This study is focused on a hybrid fuel cell/gas turbine (FC/GT) system with an atmospheric pressure solid oxide fuel cell (SOFC). The impact of the gas turbine rotational speed on dynamic performance and controllability of a hybrid system is investigated. The transient response of the FC/GT system to perturbations in the power demand has been investigated. Two operational strategies of gas turbines are compared: (1) fixed speed operation, and (2) variable speed operation. For both operation strategies, a wide range of power production is numerically simulated. The results show that variable speed operation is superior for the FC/GT hybrid configuration studied. Variable speed operation allows a 50% turn down in power with no additional balance of plant equipment required. The system efficiency is maintained above 66% for variable speed operation compared to 53% for fixed speed operation with auxiliary combustion. © 2006 Elsevier B.V. All rights reserved.