Search

Highlights • The alkaline – HC miscanthus fibers lignin content was decreased by 41.54% • Pulp fiber shape characteristics were negatively influenced due to cavitation force. • Results could verify the efficacy of alkaline - HC pretreatment as a delignification method. • The alkaline – HC process displayed similar results with other conventional methods. • Miscanthus grass fibers could potentially substitute hardwood fibers in pulp blends., One way of satisfying increased market demand and simultaneously achieving a reduced environmental load in the industrial paper production is the use of fibrous agricultural residues. The aims of this study were i) to investigate the effect of alkaline – hydrodynamic cavitation (HC) pre-treatments on the delignification of Miscanthus × giganteus stalks (MGS) and ii) establishing the suitability of MGS as feedstock and their exploitation in pulp and paper manufacturing. It was demonstrated that the proposed treatment is an efficient delignification method for the non-wood fiber sources, such as miscanthus. A significant outcome of this work was the observation that HC treatment preserved the fibres lengths and surface quality of raw MGS, but at the same time increased the amount of kinked and curled fibers present in cavitated miscanthus fibers. The average miscanthus fiber length was found to be relatively short at 0.45 (±0.28) mm, while the slenderness ratio, the flexibility coefficient and Runkel ratio values were calculated to be 28.13, 38.16 and 1.62, respectively. The estimated physical properties of MGS pulp hand-sheets were 24.88 (±3.09) N m g−1 as the tensile index, 0.92 (±0.06) kPa m2 g−1 as the burst index and 4.0 (±0.37) mN m2 g−1 as the tear index. Overall the current work demonstrated effective use of hydrodynamic cavitation for improving the processing in pulp and paper manufacturing.

The present work deals with application of hydrodynamic cavitation for intensification of delignification of wheat straw as an essential step in the paper manufacturing process. Wheat straw was first treated with potassium hydroxide (KOH) for 48 h and subsequently alkali treated wheat straw was subjected to hydrodynamic cavitation. Hydrodynamic cavitation reactor used in the work is basically a stator and rotor assembly, where the rotor is provided with indentations and cavitational events are expected to occur on the surface of rotor as well as within the indentations. It has been observed that treatment of alkali treated wheat straw in hydrodynamic cavitation reactor for 10–15 min increases the tensile index of the synthesized paper sheets to about 50–55%, which is sufficient for paper board manufacture. The final mechanical properties of the paper can be effectively managed by controlling the processing parameters as well as the cavitational parameters. It has also been established that hydrodynamic cavitation proves to be an effective method over other standard digestion techniques of delignification in terms of electrical energy requirements as well as the required time for processing. Overall, the work is first of its kind application of hydrodynamic cavitation for enhancing the effectiveness of delignification and presents novel results of significant interest to the paper and pulp industry opening an entirely new area of application of cavitational reactors.

The information available on ultrasound field distributions in cleaning baths is limited. Two techniques capable of providing this information have been investigated. The first employs a thermistor probe coated with ultrasound absorbing material and uses the rate of temperature rise when the ultrasound is switched on as a measure of local energy density. A motorized scanning frame has been used to map field distributions in three dimensions using the technique. The second technique, the Sarvazyan (dye/paper) method, uses Astralux paper placed in a bath containing an aqueous solution of methylene blue dye. More dye is transferred to the paper in areas where the ultrasound field is most intense. Pockets of gas are trapped in pores in the paper which provide additional nuclei for initiation of cavitation events and these produce small areas of intense staining about 1 mm in diameter, which are related to cavitational activity. The techniques reveal non-uniformities both in the field distribution and in the pattern of cavitational activity in ultrasound cleaning baths. Methods for assessing ultrasound field distributions are required in order to ensure that energy densities are sufficient to initiate cleaning action throughout ultrasonic cleaning baths.