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Efficient and economical plastic waste upcycling relies on the development of catalysts capable of polymer degradation. A systematic high-throughput screening of twenty-eight polymerization catalyst precursors, belonging to the catalyst families of metallocenes, ansa-metallocenes, and hemi- and post-metallocenes, in cis-1,4-polybutadiene (PB) degradation reveals, for the first time, important structure–activity correlations. The upcycling conditions involve activation of the catalysts (at 0.18 % catalyst loading) with tri-iso-butyl aluminum at 50 °C in toluene. The data indicate the ability to degrade PB is a general reactivity profile of neutral group 4 metal hydrides. A simple quantitative-structure activity relationship (QSAR) model utilizing two descriptors for the distribution of steric bulk in the active pocket and one measuring the metal ion electrophilicity reveals the degradation ability improves with increased but not overbearing steric congestion and lower electrophilicity.

The performance of C2-symmetric ansa-hafnocene catalysts for isotactic polypropylene typically deteriorates at increasing temperature much faster than that of their zirconium analogues. Herein, we analyze in detail a set of five Hf/Zr metallocene pairs—including some of the latest generation catalysts—at medium- to high-polymerization temperature. Quantitative structure–activity relationship (QSAR) models for stereoselectivity, the ratio allyl/vinyl chain ends, and 2,1/3,1 misinsertions in the polymer indicate a strong dependence of polymerization performance on electrophilicity of the catalyst, which is a function of the ligand framework and the metal center. Based on this insight, the stronger performance decline of hafnocenes is ascribed to electrophilicity-dependent stabilization effects.

Absolute rigidity is rare in the "soft" world of organometallics. Here we introduce two cyclopenta[a]triptycyl ansa-zirconocene catalysts for isotactic-selective propene polymerization, designed by means of an integrated high-throughput experimentation/quantitative structure-activity relationship modeling approach. An ultrarigid ligand precisely wrapped around the Zr center enforces an enzyme-like lock and key fit, effectively hampering undesired reactive events, even at high temperature. Stereodefective units are hardly detectable by 13C NMR in the polymer produced at 120 °C; this corresponds to an enantioselectivity exceeding 6-7 kcal/mol: i.e., less than 1 propene misinsertion every 4000 (and at room temperature, one every ∼40000!).

A set of 19 silicon-bridged C2-symmetric zirconocenes rac-R′2Si(2-Me-4-R-indenyl)2ZrCl2 of varying steric demand in position 4 were synthesized and screened in propene homopolymerization in a high-throughput experimental setup. The size and accuracy of the experimental data set allow to identify surprisingly good correlations among stereoselectivity, regioselectivity, and molecular weight capability (R2 ≈ 0.8−0.9) over a broad range. We rationalize this trend by assuming that steric tuning in the 4-position affects both preferred insertion and stereoerror formation similarly but leaves other barriers largely unaffected. A quantitative structure−activity relationship based on one single computational descriptor, Δ%VBur using the difference in the percent of buried volume between the “blocked” and “open” quadrants of the catalyst precursoris established. Provided that a large sphere of 5.0 Å is used, stereoselectivity can be predicted with unprecedented accuracy, i.e., a mean average deviation (MAD) of 0.18 kcal/mol (ΔΔG‡ enantio), 0.0007 (σ, probability that the preferred propene enantioface is selected at an active site of given chirality), or 0.3% (mmmm pentads). On the basis of this empirical model, we predicted that the catalyst with R = o-tolyl is an ideal candidate for high stereoselectivity/high MW capability. Ad hoc synthesis and testing of the precursor confirmed the expectations: the catalyst shows the highest stereoselectivity reported so far (σ = 0.9999) for metallocenes at 60 °C, while maintaining a high MW capability (Mw > 1 MDa) and relatively high regioselectivity.

New ansa-zirconocene with bis(inden-2-yloxy)dimethylsilane ligand was synthesized and characterized by NMR spectroscopy and X-ray crystallography. The zirconocene was found to be highly active catalyst of ethylene polymerization and ethylene/hex-1-ene copolymerization upon methylaluminoxane activation.

Compared to heterogenous Ziegler&ndash, Natta systems (ZNS), ansa-metallocene catalysts for the industrial production of isotactic polypropylene feature a higher cost-to-performance balance. In particular, the C2-symmetric bis(indenyl) ansa-zirconocenes disclosed in the 1990s are complex to prepare, less stereo- and/or regioselective than ZNS, and lose performance at practical application temperatures. The golden era of these complexes, though, was before High Throughput Experimentation (HTE) could contribute significantly to their evolution. Herein, we illustrate a Quantitative Structure &ndash, Activity Relationship (QSAR) model trained on a robust and highly accurate HTE database. The clear-box QSAR model utilizes, in particular, a limited number of chemically intuitive 3D geometric descriptors that screen various regions of space in and around the catalytic pocket in a modular way thus enabling to quantify individual substituent contributions. The main focus of the paper is on the methodology, which should be of rather broad applicability in molecular organometallic catalysis. Then again, it is worth emphasizing that the specific application reported here led us to identify in a comparatively short time novel zirconocene catalysts rivaling or even outperforming all previous homologues which strongly indicates that the metallocene story is not over yet.