1. Measurement of the thermal elongation of high speed spindles in real time using a cat's eye reflector based optical sensor
- Author
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Zih-Siang Yan, Wen-Han Lin, and Chien-Hung Liu
- Subjects
business.product_category ,Materials science ,Laser diode ,business.industry ,Detector ,Metals and Alloys ,Low frequency ,Condensed Matter Physics ,Laser ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Machine tool ,law.invention ,Photodiode ,Optics ,law ,Thermal ,Electrical and Electronic Engineering ,Elongation ,business ,Instrumentation - Abstract
This paper describes an optical sensor for the real-time measurement of axial thermal elongation of a machine tool high-speed spindle. A cat's eye optical reflector embedded in the spindle reflects the image of a laser diode beam onto a quadrant photodiode detector. Changes in the position of the reflected laser spot on the photodiode in a detection module allows determination of changes in length of the spindle. The resolution is 50 nm for the low frequency range. The accuracy of this optical sensor is better than 1 μm within the measuring range of ±100 μm and the triple standard deviation is 0.03 μm. The experimental results showed that thermal elongation can be measured and controlled to within 2 μm of elongation and shortening variation within the stated range using an oil cooling system.
- Published
- 2015
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