1. Fabricating Elastomeric Photomask with Nanosized-Metal Patterns for Near-Field Contact Printing
- Author
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Gwangmook Kim, Sangyoon Paik, Wooyoung Shim, and Dongchul Seo
- Subjects
Fabrication ,Materials science ,business.industry ,020502 materials ,Metals and Alloys ,02 engineering and technology ,Substrate (printing) ,021001 nanoscience & nanotechnology ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,law.invention ,Nanolithography ,0205 materials engineering ,law ,Modeling and Simulation ,Optoelectronics ,Photolithography ,Photomask ,0210 nano-technology ,business ,Contact print ,Lithography ,Layer (electronics) - Abstract
When an elastomeric photomask is used for near-field contact printing, the high deformability of the elastomer mask plate enables gap-free full contact with the substrate, minimizing the effect of diffraction. This image-transfer technique provides sub-50 nm resolution and depth-of-focus-free lithographic capability with cost-efficient equipment. However, the method’s application is limited due to the lack of a wellestablished protocol for fabricating a nanoscale mask pattern on an elastomeric substrate, which remains a major technical challenge in the field of near-field contact printing. In this study, we present a reliable protocol for fabricating a metal-embedded polydimethylsiloxane (PDMS) photomask. Our fabrication protocol uses conventional nanofabrication processes to fabricate nanosized chromium mask patterns and then transfers the chromium patterns to an elastomeric mask plate using a sacrificial Ni layer. Our protocol provides a high flexibility mask pattern design, and highly stable metal patterns during transferring process. By careful optimizing the experimental parameters, we determined a perfect pattern transfer ratio, which avoided any mechanical failure of the metal pattern, such as debonding or wrinkling. We then fabricated a PDMS photomask and confirmed its nanoscale patterning resolution, with the smallest feature 51 nm in width under a 400-nm light source. We anticipate that our fabrication protocol will enable the application of cost-efficient and high-resolution near-field photolithography. (Received September 23, 2020; Accepted December 13, 2020)
- Published
- 2021
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