1. Stress-induced deformation of the coating on large lightweight freeform optics
- Author
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Guanbo Qiao, Haixiang Hu, Weijie Deng, Donglin Xue, Xuejun Zhang, Haifei Hu, Ge Zhang, Xiao Luo, Liqi Yi, and Yu Yang
- Subjects
Materials science ,Fabrication ,business.industry ,02 engineering and technology ,Deformation (meteorology) ,engineering.material ,021001 nanoscience & nanotechnology ,01 natural sciences ,Atomic and Molecular Physics, and Optics ,Finite element method ,010309 optics ,Stress (mechanics) ,Optics ,Coating ,Optical transfer function ,0103 physical sciences ,engineering ,Ray tracing (graphics) ,Thin film ,0210 nano-technology ,business - Abstract
Large aperture, lightweight optics are frequently utilized in modern optical systems. However, despite the use of advanced techniques for developing their materials, fabrication, and mechanical structure, the coatings placed on the substrates induce slight lattice mismatches and increase the thin film stress on polished surfaces. This significantly distorts nano-accuracy optical surfaces, especially on lightweight freeform surfaces. In this study, we construct a finite element model (FEM) and a ray tracing model to estimate the impact of the stress-induced deformation of the coating on a 1.5m class lightweight silicon carbine (SiC) mirror with a freeform surface. Our simulation results are within 10% deviation from the experimental results, and the deformation texture map matches these results as well. We discuss several possible strategies to overcome stress-induced deformation, including fabrication pre-compensation, lightweight structure redesign, and an inverse print-through effect.
- Published
- 2021