1. Integration of AM process in design cycle of metallic parts: Application to space components
- Author
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Charles Chary, Etienne Lemaire, Marc François, Frédéric Duboeuf, Tom Van Eekelen, Alexandru Vargalui, Alain Remouchamps, and Gonçalo Rodrigues
- Subjects
business.industry ,Computer science ,Topology optimization ,computer.software_genre ,Manufacturing engineering ,Workflow ,Industrial design ,Computer-aided manufacturing ,Computer Aided Design ,Digital manufacturing ,Design methods ,Computer-aided engineering ,business ,computer - Abstract
Identified in the European strategy as a key enabling technology, Additive Manufacturing (AM) has a great potential for industries to reshape, improve and optimize product life cycle, with reduced environmental footprint such as material waste in production. Allowing to meet structural and multi-disciplinary requirements with complex freeform design at a much lower weight than high constrained conventional manufacturing, AM can benefit to numerous space applications. Beside manufacturing process development, software and process control are becoming absolutely necessary to support digitalization of industrial workflow. Dedicated tools such as Computer Aided Design (CAD), Computer Aided Engineering (CAE) and Computer Aided Manufacturing (CAM) were introduced in the digital manufacturing chain; however, their development was driven by standard manufacturing processes. Therefore, appropriate design methods for AM must emerge in a fully integrated end-to-end solution to foster and support the growth and competitiveness of AM. In order to support industrialization of AM, the European Space Agency has selected the Design4AM project, based on a strong partnership between Siemens and Sonaca, for “Development of Design Methods for AM including CAD Design, Optimization, FEM Analysis and Manufacturing features”. On one hand, the project aims at combining within a comprehensive end-to-end process, topology optimization, seamless CAD data flows and predictive process simulation in the Siemens’ NX™ and Simcenter™ environments. On the other hand, the integration of dedicated industrial design workflow within the enhanced Siemens Digital Innovation Platform is validated on a relevant ESA space application provided by Sonaca.
- Published
- 2021
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