1. Next-generation industrial fiber lasers enabled by high-performance components
- Author
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D. M. Hemenway, B. Foley, M. Nelson, K. Almonte, J. Emery, A. Hodges, M. Reynolds, R. Hawke, R. L. Farrow, D. Balsley, G. Fanning, B. Victor, Dahv A. Kliner, K. Gross, J. Koponen, L. Bao, L. DeVito, M. DeVito, W. Urbanek, D. Dawson, A. Brown, E. Soukup, S. Hampton, K. Kennedy, and C. Rivera
- Subjects
Optical fiber ,Materials science ,Carbon fiber reinforced polymers ,business.industry ,Bandwidth (signal processing) ,Welding ,Key features ,law.invention ,law ,Fiber laser ,Optoelectronics ,Waveform ,business ,Diode - Abstract
Next-generation industrial fiber lasers enable challenging applications that cannot be addressed with legacy fiber lasers. Key features of next-generation fiber lasers include robust back-reflection protection, high power stability, wide power tunability, high-speed modulation and waveform generation, and facile field serviceability. These capabilities are enabled by high-performance components, particularly pump diodes and optical fibers, and by advanced fiber laser designs. We summarize the performance and reliability of nLIGHT diodes, fibers, and next-generation industrial fiber lasers at power levels of 500 W – 8 kW. We show back-reflection studies with up to 1 kW of back-reflected power, power-stability measurements in cw and modulated operation exhibiting sub-1% stability over a 5 – 100% power range, and high-speed modulation (100 kHz) and waveform generation with a bandwidth 20x higher than standard fiber lasers. We show results from representative applications, including cutting and welding of highly reflective metals (Cu and Al) for production of Li-ion battery modules and processing of carbon fiber reinforced polymers.
- Published
- 2018
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