1. A novel catalytic-type gas sensor based on alumina ceramic substrates loaded with catalysts and printed electrodes
- Author
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Ruijie Wu, Zhongqiu Hua, Wenjing Yuan, Liying Han, Hao Li, Huabin Liu, Yi Wu, and Shurui Fan
- Subjects
Fabrication ,Chemistry ,business.industry ,chemistry.chemical_element ,Catalytic combustion ,Substrate (printing) ,Hydrogen sensor ,Analytical Chemistry ,Catalysis ,Operating temperature ,Electrode ,Optoelectronics ,Platinum ,business - Abstract
Catalytic combustion gas sensors have been widely used for the leakage detection of combustible gases. However, the catalytic sensor with low preparation cost and high repeatability in a mass production have great importance. In this view, a new structure of high-performance catalytic sensor was proposed. Catalytic-type gas sensors based on screen-printing Platinum (Pt) heating electrode onto a porous alumina substrate was fabricated. This design enables porous alumina ceramics to act as the support of catalyst and substrate of heating electrode, simultaneously. The screen-printing technique obviously enhance the uniformity of the sensor devices in batch. To demonstrate the feasibility of this design, a prototype hydrogen sensor was prepared with a relatively high sensitivity around 30 mV/Vol% at 245°C and excellent a long-term stability. Additionally, the sensing performances of hydrogen devices were also verified by finite element method (FEM) modeling. The simulation results suggested that the response time and response value were related to the thickness of substrate and the operating temperature of sensors. The facile and large-scale fabrication method of the sensor device in this work is expected to have potential utility for detection in industry and for personalized applications.
- Published
- 2021