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In this study, corn straw and rice husk were hydrothermally carbonized at 180 °C and 240 °C. The effect of hydrothermal carbonization on the biomass/hydrochar characteristics, fate of heavy metals such as As, Cr, Pb, Ti, Cd, Zn, Fe, Cu, and Ni, global reactivity of the pyrolysis and gasification of biomass and hydrochar were investigated in a thermogravimetric analyzer, followed by kinetic modeling and reactivity prediction. Results showed that hydrothermal carbonization temperature 180 °C is more suitable for producing solid fuel in terms of low heavy metals content. Higher hydrothermal carbonization temperature (240 °C) decreased O/C content and improved various characteristics of the hydrochar such as coalification degree, carbon content, higher heating value and the specific surface area. While hydrothermal carbonization conducted at lower temperature of 180 °C, was advantageous for obtaining higher energy yield efficiency and hydrochar yield. The gasification reactivity of hydrochar was more sensitive to the heating rate than the pyrolysis process. The activation energy (E a) of the pyrolysis process varied significantly with conversion, whereas the gasification activation energy changes were insignificant. Based on the reactivity prediction, the hydrothermal carbonization effect on corn straw and rice husk was almost similar. The hydrochar generated under severe hydrothermal carbonization temperature (240 °C) showed higher thermal stability during pyrolysis in comparison with gasification. Compared with the gasification of rice husk hydrochar, hydrochar gasification of corn straw had lower E a , hence requires less energy to produce syngas. The results of this research imply that biomass hydrochar is a suitable alternative option to produce pulverized solid fuel. [Display omitted] • Gasification and pyrolysis of Agriculture residues-derived hydrochars were performed. • HTC improved coalification degree and carbon content and higher heating value. • 180 °C provided a higher hydrochar and energy yields with lower HMs content. • Changes of E a variation during pyrolysis and gasification by HTC were compared. • Gasification reactivity of CS was more sensitive to HTC temperature than that of RH. [ABSTRACT FROM AUTHOR]

[Display omitted] • An integration of pilot-scale HTC, gasification, and anaerobic digestion for EFB conversion was investigated. • Inherent AAEMs have significant effects on gasification products. • CO and H 2 were enhanced under CO 2 /O 2 gasification. • Liquid products from HTC can be utilized for methane production via anaerobic digestion. • The mass and energy balance revealed that the whole process could be feasible. In the context of evolving a circular economy for the palm-oil industry, this article presents a study of oil-palm empty fruit bunch (EFB) conversion and utilization within a palm-oil mill. Pilot-scale hydrothermal carbonization (HTC), washing and gasification processes, as well as anaerobic digestion of the HTC liquid product were investigated. Results showed that the fuel properties of hydrochars had improved. In terms of air gasification, char and tar products accounted for 22.7–33.8 % and 17.3–28.8 %, respectively while CO 2 /O 2 gasification resulted in 31.3–36.6 % for char and 8.5–30.8 % for tar. In general, hydrochar (HT-EFB) gave the lower tar content compared to washed hydrochar (HTW-EFB) due to the catalytic effects of alkali and alkaline earth metals. Major tar components from HT-EFB and HTW-EFB were aliphatic and monoaromatic hydrocarbons, respectively. Syngas products from air gasification of hydrochars were 39.9–56.5 %, 11.4–21.4 %, and 9.0–14.4 % for CO, H 2 and CH 4 , respectively while CO 2 /O 2 gasification products yielded 45.1–56.6 %, 11.6–24.3 %, and 9.4–14.0 % for CO, H 2 and CH 4 , respectively. The lower heating value of syngas was in the range of 4.7–6.6 MJ/Nm3 and cold gas efficiency was approximately 39.1–55.1 %. The cumulative methane from the liquid products amounted to 213.8 and 154.5 L/kg COD for food/microorganism ratios of 1:2 and 1:3, respectively. The mass and energy balance showed that the whole process is promising for future commercialization. [ABSTRACT FROM AUTHOR]