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In this study, the blade shape of the squirrel-cage fan system inside the range hood was optimized using the surrogate model to improve the maximum volume flow rate. The influence of computational fluid dynamics (CFD) noise was concerned. The regression Kriging model (RKM) was used as a surrogate model to reflect the relationship between the design parameters of the blade and the volume flow rate. The parallel filling criterion after re-interpolation was used to improve the optimization efficiency further and ensure global optimization. Through experimental verification, we found that the relative error between the volume flow rate of the optimal sample of RKM and the experiment was only 0.4%. Compared with the prototype, the maximum volume flow rate of the optimal sample of RKM was increased by 2.9%, and the efficiency under the corresponding working conditions was increased by 2%. RKM was used to predict the velocity field of the volute and impeller exit section to explore the feasibility of the RKM in the flow field prediction. Research shows that the RKM cannot accurately predict the velocity of each grid on the cross-section. Still, it can accurately predict the changing trend of the velocity.

The performance of low-pressure axial flow fans is directly affected by the three-dimensional bending and twisting of the blades. A new blade design method is adopted in this work, where the radial distribution of blade angle and blade bending angle is composed of standard-form rational quadratic Bézier curves. Dendrite Net is then trained to predict the pneumatic performance of the fan. A non dominated sorting genetic algorithm is employed to solve the global optimization problem of the total pressure coefficient and efficiency. The simulation results show that the optimal blade load distribution along the radial direction becomes uniform, and the suction surface separation vortex and passage vortex are restrained. On the other hand, the tip leakage vortex is enhanced and moves toward the blade leading edge. According to the experimental results, the maximum efficiency increases by 5.44%, and the maximum total pressure coefficient increases by 2.47% after optimization.

Riblets with an appropriate size can effectively restrain turbulent boundary layer thickness and reduce viscous drag, but the effects of riblets strongly depend on the appearance of the fabric that is to be applied and its operating conditions. In this study, in order to improve the aerodynamic performance of a low-pressure fan by using riblet technology, sawtooth riblets on NACA4412 airfoil are examined at the low Reynolds number of 1 × 105, and the airfoil is operated at angles of attack (AOAs) ranging from approximately 0° to 12°. The numerical simulation is carried out by employing the SST k–ω turbulence model through the Ansys Fluent, and the effects of the riblets’ length and height on aerodynamic performance and flow characteristics of the airfoil are investigated. The results indicate that the amount of drag reduction varies greatly with riblet length and height and the AOA of airfoil flow. By contrast, the riblets are detrimental to the airfoil in some cases. The most effective riblet length is found to be a length of 0.8 chord, which increases the lift and reduces the drag under whole AOA conditions, and the maximum improvements in both are 17.46% and 15.04%, respectively. The most effective height for the riblet with the length of 0.5 chord is 0.6 mm. This also improves the aerodynamic performance and achieves a change rate of 12.67% and 14.8% in the lift and drag coefficients, respectively. In addition, the riblets facilitate a greater improvement in airfoil at larger AOAs. The flow fields demonstrate that the riblets with a drag reduction effect form “the antifriction-bearing” structure near the airfoil surface and effectively restrain the trailing separation vortex. The ultimate cause of the riblet drag reduction effect is the velocity gradient at the bottom of the boundary layers being increased by the riblets, which results in a decrease in boundary thickness and energy loss.