Search

Polylactide has emerged as one of the most promising biopolymers due to its good mechanical properties, as reflected by the continual increase in its production volume per year. However, one of the main drawbacks of polylactide is its low melt strength, which is disadvantageous in terms of foaming. To overcome this issue, in this study, several chemical modifiers that induce crosslinking, chain extension or grafting were incorporated by reactive extrusion, which greatly affected the foaming process by increasing the molecular weight and thereby the melt properties of polylactide. By means of gel permeation chromatography, an increase in the molecular weight was observed in the modified polylactides. Elongational viscosity measurements indicate a dramatic viscosity increase for polylactide modified with a multifunctional epoxide and an organic peroxide. With pressure-induced batch foaming, almost all modifications, with the exception of styrene maleic anhydride, led to a decrease in foam density compared to the neat polylactide. [ABSTRACT FROM AUTHOR]

In this comprehensive study, the influence of (i) material specific properties (e.g., molecular weight, zero shear viscosity, D-content) and (ii) process parameters (e.g., saturation temperature, -time, -pressure, and pressure drop rate) on the expansion behavior during the autoclave foaming process were investigated on linear Polylactide (PLA) grades, to identify and evaluate the foam relevant parameters. Its poor rheological behavior is often stated as a drawback of PLA, that limits its foamability. Therefore, nine PLA grades with different melt strength and zero shear viscosity were systematically chosen to identify whether these are the main factors governing the foam expansion and whether there is a critical value for these rheological parameters to be exceeded, to achieve low density foams with fine cells. With pressure drop induced batch foaming experiments, it could be shown that all of the investigated PLA grades could be foamed without the often used chemical modifications, although with different degrees of expansion. Interestingly, PLAs foaming behavior is rather complex and can be influenced by many other factors due to its special nature. A low molecular weight combined with a high ability to crystallize only lead to intermediate density reduction. In contrast, a higher molecular weight (i.e., increased zero shear viscosity) leads to significant increased expandability independent from the D-content. However, the D-content plays a crucial role in terms of foaming temperature and crystallization. Furthermore, the applied process parameters govern foam expansion, cell size and crystallization. [ABSTRACT FROM AUTHOR]