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The visions of Industry 4.0 and 5.0 have reinforced the industrial environment. They have also made artificial intelligence incorporated as a major facilitator. Diagnosing machine faults has become a solid foundation for automatically recognizing machine failure, and thus timely maintenance can ensure safe operations. Transfer learning is a promising solution that can enhance the machine fault diagnosis model by borrowing pre-trained knowledge from the source model and applying it to the target model, which typically involves two datasets. In response to the availability of multiple datasets, this paper proposes using selective and adaptive incremental transfer learning (SA-ITL), which fuses three algorithms, namely, the hybrid selective algorithm, the transferability enhancement algorithm, and the incremental transfer learning algorithm. It is a selective algorithm that enables selecting and ordering appropriate datasets for transfer learning and selecting useful knowledge to avoid negative transfer. The algorithmalso adaptively adjusts the portion of training data to balance the learning rate and training time. The proposed algorithm is evaluated and analyzed using ten benchmark datasets. Compared with other algorithms fromexisting works, SA-ITL improves the accuracy of all datasets. Ablation studies present the accuracy enhancements of the SA-ITL, including the hybrid selective algorithm (1.22%--3.82%), transferability enhancement algorithm (1.91%--4.15%), and incremental transfer learning algorithm (0.605%--2.68%). These also show the benefits of enhancing the target model with heterogeneous image datasets that widen the range of domain selection between source and target domains. [ABSTRACT FROM AUTHOR]

This review paper looks briefly at conventional approaches and examines the intelligent means for fault diagnosis (FD) and condition monitoring (CM) of electrical drives in detail, especially the ones that are common in Industry 4.0. After giving an overview on fault statistics, standard methods for the FD and CM of rotating machines are first visited, and then its orientation towards intelligent approaches is discussed. Major diagnostic procedures are addressed in detail together with their advancements to date. In particular, the emphasis is given to motor current signature analysis (MCSA) and digital signal processing techniques (DSPTs) mostly used for feature engineering. Consequently, the statistical procedures and machine learning techniques (stemming from artificial intelligence—AI) are also visited to describe how FD is carried out in various systems. The effectiveness of the amalgamation of the model, signal, and data-based techniques for the FD and CM of inductions motors (IMs) is also highlighted in this review. It is worth mentioning that a variety of neural- and non-neural-based approaches are discussed concerning major faults in rotating machines. Finally, after a thorough survey of the diagnostic techniques based on specific faults for electrical drives, several open problems are identified and discussed. The paper concludes with important recommendations on where to divert the research focus considering the current advancements in the FD and CM of rotating machines. [ABSTRACT FROM AUTHOR]

In recent years, the advancement of Industry 4.0 and smart manufacturing has made a large amount of industrial process data attainable with the use of sensors installed on machines. This paper proposes an experimental predictive maintenance framework for an industrial drying hopper so that it can detect any unusual event in the hopper, which reduces the risk of erroneous fault diagnosis in the manufacturing shop floor. The experimental framework uses Deep Learning (DL) algorithms to classify Multivariate Time-Series (MTS) data into two categories—failure or unusual events and regular events—thus formulating the problem as a binary classification. The raw data extracted from the sensors contained missing values, suffered from imbalancedness, and were not labeled. Therefore, necessary preprocessing is performed to make them usable for DL algorithms and the dataset is self-labeled after defining the two categories precisely. To tackle the imbalanced data issue, data balancing techniques like ensemble learning with undersampling and Synthetic Minority Oversampling Technique (SMOTE) are used. Moreover, along with DL algorithms like Convolutional Neural Network (CNN) and Long Short-Term Memory (LSTM), Machine Learning (ML) algorithms like Support Vector Machine (SVM) and K-nearest neighbor (KNN) have also been used to perform a comparative analysis on the results obtained from these algorithms. The result shows that CNN is arguably the best algorithm for classifying this dataset into two categories and outperforms other traditional approaches as well as deep learning algorithms. [ABSTRACT FROM AUTHOR]

Purpose: Developments in Industry 4.0 technologies and Artificial Intelligence (AI) have enabled data-driven manufacturing. Predictive maintenance (PdM) has therefore become the prominent approach for fault detection and diagnosis (FD/D) of induction motors (IMs). The maintenance and early FD/D of IMs are critical processes, considering that they constitute the main power source in the industrial production environment. Machine learning (ML) methods have enhanced the performance and reliability of PdM. Various deep learning (DL) based FD/D methods have emerged in recent years, providing automatic feature engineering and learning and thereby alleviating drawbacks of traditional ML based methods. This paper presents a comprehensive survey of ML and DL based FD/D methods of IMs that have emerged since 2015. An overview of the main DL architectures used for this purpose is also presented. A discussion of the recent trends is given as well as future directions for research. Design/methodology/approach: A comprehensive survey has been carried out through all available publication databases using related keywords. Classification of the reviewed works has been done according to the main ML and DL techniques and algorithms Findings: DL based PdM methods have been mainly introduced and implemented for IM fault diagnosis in recent years. Novel DL FD/D methods are based on single DL techniques as well as hybrid techniques. DL methods have also been used for signal preprocessing and moreover, have been combined with traditional ML algorithms to enhance the FD/D performance in feature engineering. Publicly available datasets have been mostly used to test the performance of the developed methods, however industrial datasets should become available as well. Multi-agent system (MAS) based PdM employing ML classifiers has been explored. Several methods have investigated multiple IM faults, however, the presence of multiple faults occurring simultaneously has rarely been investigated. Originality/value: The paper presents a comprehensive review of the recent advances in PdM of IMs based on ML and DL methods that have emerged since 2015. [ABSTRACT FROM AUTHOR]

To achieve a targeted production level in mining industries, all machine systems and their subsystems must perform efficiently and be reliable during their lifetime. Implications of equipment failure have become more critical with the increasing size and intricacy of the machinery. Appropriate maintenance planning reduces the overall maintenance cost, increases machine life, and results in optimized life cycle costs. Several techniques have been used in the past to predict reliability, and there's always been scope for improvement of the same. Researchers are finding new methods for better analysis of faults and reliability from traditional statistical methods to applying artificial intelligence. With the advancement of Industry 4.0, the mining industry is steadily moving towards the predictive maintenance approach to correct potential faults and increase equipment reliability. This paper attempts to provide a comprehensive review of different statistical techniques that have been applied for reliability and fault prediction from both theoretical aspects and industrial applications. Further, the advantages and limitations of the algorithm are discussed, and the efficiency of new ML methods are compared to the traditional methods used. [ABSTRACT FROM AUTHOR]

In the Industry 4.0 era, the chemical industry is embracing broad adoption of artificial intelligence (AI) and machine learning (ML) methods. This article provides a holistic view of how the industry is transforming digitally towards AI at scale. First, a historical perspective on how the industry used AI to aid humans in better decision‐making is shown. Then state‐of‐the‐art AI research addressing industrial needs on reliability and safety, process optimization, supply chain, material discovery, and reaction engineering is highlighted. Finally, a vision of the plant of the future is illustrated with critical components of AI‐ready culture, model life cycle management, and renewed role of humans in chemical manufacturing. [ABSTRACT FROM AUTHOR]

Robotics is widely used in nearly all sorts of manufacturing. Steady performance and accurate movement of robotics are vital in quality control. Along with the coming of the Industry 4.0 era, oceans of sensor data from robotics are available, within which the health condition and faults are enclosed. Considering the growing complexity of the manufacturing system, an automatic and intelligent health-monitoring system is required to detect abnormalities of robotics in real-time to promote quality and reduce safety risks. Therefore, in this study, we designed a novel semantic-based modeling method for multistage robotic systems. Experiments show that sole modeling is not sufficient for multiple stages. We propose a descriptor to conclude the stages of robotic systems by learning from operational data. The descriptors are akin to a vocabulary of the systems; hence, semantic checking can be carried out to monitor the correctness of operations. Furthermore, the stage classification and its semantics were used to apply various regression models to each stage to monitor the quality of each operation. The proposed method was applied to a photovoltaic manufacturing system. Benchmarks on production datasets from actual factories show the effectiveness of the proposed method to realize an AI-enabled real-time health-monitoring system of robotics. [ABSTRACT FROM AUTHOR]