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The potential benefits of Industry 4.0 have led to an increased interest in smart manufacturing. To facilitate the self-diagnosis and adaptive ability in smart milling system, a digital twin–driven intelligent algorithm for monitoring in-process milling parameters is proposed here. The algorithm can extract the radial width of cut, axial depth of cut, cutter runout parameters, and cutting constants in the end milling process at the same time only by using force sensor. It is an important breakthrough in this paper to converge two different force models to realize cyber-physical fusion for identifying milling parameters in the milling process. By using the convolution force model, digital twin technology can extract the approximate solution of milling parameters in the machining process in advance, so as to narrow the range of solution. Furthermore, the subsequent artificial intelligence algorithm can find the accurate solution of the current milling parameters in a short calculation time by cyber-physical fusion with the numerical force model considering cutter runout effect. Milling experiments are carried out to validate the proposed algorithm. It is shown that due to the complementary advantages of the convolution force model and numerical force model, the algorithm proposed in this paper can give consider to the identification accuracy and calculation efficiency. [ABSTRACT FROM AUTHOR]

Digital Twin (DT) technology is far from being comprehensive and mature, resulting in their piecemeal implementation in practice where some functions are automated by DTs, and others are still performed by humans. This piecemeal implementation of DTs often leaves practitioners wondering what roles (or functions) to allocate to DTs in a work system, and how might it impact humans. A lack of knowledge about the roles that humans and DTs play in a work system can result in significant costs, misallocation of resources, unrealistic expectations from DTs, and strategic misalignments. To alleviate this challenge, this paper answers the research question: When humans work with DTs, what types of roles can a DT play, and to what extent can those roles be automated? Specifically, we propose a two-dimensional conceptual framework, Levels of Digital Twin (LoDT). The framework is an integration of the types of roles a DT can play, broadly categorized under (1) Observer, (2) Analyst, (3) Decision Maker, and (4) Action Executor, and the extent of automation for each of these roles, divided into five different levels ranging from completely manual to fully automated. A particular DT can play any number of roles at varying levels. The framework can help practitioners systematically plan DT deployments, clearly communicate goals and deliverables, and lay out a strategic vision. A case study illustrates the usefulness of the framework. • Digital Twin human interaction • Digital Twin can play multiple roles in a work system. • Levels of Digital Twin framework provides a common language for understanding. • Digital Twin must be evaluated for each case – a "one size fits all" does not work. [ABSTRACT FROM AUTHOR]