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The development of eco-friendly polymer composites with multifunctional properties aligns with the goals of the circular economy agenda, which aims to minimize waste and promote the sustainable use of resources by closing the loop of product life cycles. Eco-friendly polymer composites play a crucial role in achieving these objectives. The present work focuses on the preparation of fully biobased blends obtained by melt mixing a bio-polyester, poly(butylene succinate- co -adipate) (PBSA), with orange peels up to 20 wt%, to yield active polymer composites. Orange peels, employed here as natural filler, are largely available from food wastes, they are rich in phenolic compounds and possess antioxidant activity as shown by the experimental tests carried out. The thermal stability of the formulated composites is almost unchanged by the filler addition, showing only a slight decrease of the crystallization temperatures and crystalline fraction within the composites. The mechanical properties of the compounds evidence an increase in the elastic modulus together with a decrease in the tensile strength, while the elongation at break remains almost constant. The incorporation of the natural filler enabled the integration of antioxidant and antibacterial properties, which were absent in the original pristine polymer. • PBSA containing up to 20 wt% of orange peels have good antioxidant and antibacterial properties. • Biocomposites formulated with orange peels are found to retain good mechanical properties in terms of elongation at break. • The thermoplastic material produced can be used in the packaging industry or in the organic or integrated farming sector application. [ABSTRACT FROM AUTHOR]

Polybutylene succinate (PBS) were processed in melt extrusion by dispersion of organo-modified layered double hydroxide (LDH). Depending on the organic anion interleaved into LDH fillers (L-tyrosine (TYR), L-tryptophan (TRP), L-ascorbate (ASA) and 3-(4-hydroxyphenyl)propionate (HPP)), it was possible to control and tune the properties of the resulting PBS composites. Each LDH filler is found to act differently toward PBS, thus modifying its viscoelastic properties (as expressed by a chain extending effect), its rate of hydrolysis and photo-degradation or its antibacterial activity. The highest chain extending effect was observed in the case of LDH with L-tryptophan, the worst – with L-ascorbate anion. However, L-ascorbate anions interleaved into LDH present 100% activity in antibacterial properties. A better compromise may be achieved when PBS is mixed with different LDHs such as those combining HPP and ASA, making possible to target efficiently multi-properties such as small rate of hydrolysis, photo-stability, biocide activity as well as chain extension, thus turning to a multifunctional (bio)nanocomposites with new possible applications. Finally, a possible scale-up is demonstrated on thin films. Unlabelled Image • Organo-modified LDH as filler for bio-based polyester. • LDH hybrid filler endowing polymer with multi-functionality. • Chain extension and stability against UV, hydrolysis and bacteria. • Enhanced processability and durability of the polymer composite. • Scale-up and applicability addressed. [ABSTRACT FROM AUTHOR]