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A novel nanocomposite consisting of gas-phased produced Si nanoparticles, carbon nanotubes (CNTs), and polyaniline (PANi) is developed as an anode material (Si-CNT/PANi) for lithium-ion batteries. This nanocomposite integrates the merits from its three components, where Si nanoparticles provide high capacity, CNTs act as an electrically conductive and mechanically flexible network, and PANi coating further enhances the electrical conductivity and protects the silicon structure. An anode made of this nanocomposite shows a high reversible capacity of 2430 mAh/g with good capacity retention over 500 cycles compared to pristine Si. The Si-CNT/PANi nanocomposite also demonstrated a high Coulombic efficiency and improved rate-capabilities.

Silicon is a potential anode material for lithium-sulfur batteries. This future energy storage system has an essential higher energy density and significantly lower costs compared to lithium-ion batteries. However, a big problem by using silicon is the high volume expansion of 280 %. The volume expansion and contraction results in a break-up of the solid electrolyte interface (SEI). The SEI has to be reformed continuously during cycling, which leads to a continuous loss of lithium. One approach to compensate the lithium loss during cycling is the prelithiation of silicon anode with a stabilized lithium metal powder (SLMP ® ). SLMP can serve as an additional lithium source to mitigate the capacity loss during the first and the following cycles and improve the energy density significantly. Adding SLMP directly into the slurry during electrode production is problematic because it is incompatible with many conventional electrode components. Therefore the application of SLMP on the finished electrode as an additional layer is advantageous. For this purpose, the SLMP can be mixed in a solvent and applied to the electrode. After drying, the SLMP must still be activated by a pressing process, since the protective carbonate shell must be broken open. One problem here is the rapid separation of SLMP and solvent. A possible solution is the addition of a binder, like styrene-butadiene rubber (SBR). Here we present a silicon/graphene-based anode prelithiated with SLMP in the electrolyte systems 1 M LiTFSI, 0.2 M LiNO3 in dimethoxy ethane (DME) and 1,3-dioxolane (DOL). For this work, we used a commercially available Si/C composite material with a PAA binder. The silicon content of the electrode is 25 %. SLMP is loaded on the top of the electrode and activated by a pressing process. The advantage of a binder in the SLMP - solvent mixture will be shown, and also that the binder has no negative effect on the electrochemical properties. The electrodes are examined by galvanostatic cycling and show high coulomb efficiency of over 85 % in the first cycle. Also, the SLMP of the anode compensates the lithium loss over at least 300 cycles. We will show the improvements of the anode prelithiated with SLMP compared to pure Si/C anodes.

In this study, we present a novel anode architecture for high-performance lithium-ion batteries based on a Silicon/3-aminosilane-functionalized CNT/Carbon (Si/A-CNT/C) composite. A high-yield, low-cost approach has been developed to stabilize and support silicon as an active anode material. Silicon (Si) nanoparticles synthesized in a hot-wall reactor and aminosilane-functionalized carbon nanotubes (A-CNT) were dispersed in styrene and divinylbenzene (DVB) and subsequently polymerized forming a porous Si/A-CNT/C composite. Transmission electron microscopy showed that this method enables the interconnection and a uniform encapsulation of Si nanoparticles within a porous carbon matrix especially using aminosilane-functionalized CNT (A-CNT). Electrochemical characterization shows that this material can deliver a delithiation capacity of 2293 mAh g−1 with a capacity retention of more than 90 % after 200 cycles at lithiation and delithiation rate of 0.5 C. We conclude that the porous Si/A-CNT/C composite material can accommodate sufficient space for Si volume expansion and extraction and improve the electronic and ionic conduction. Excellent electrochemical performance during repeated cycling can thus be achieved.

In the recent years, rechargeable lithium-ion batteries have gained in importance for electronic devices and electric vehicles. Thus, research and development focuses on improving energy and power densities as well as durability of lithium-ion batteries. Especially for high energy and power densities, the electrode materials must possess high specific storage capacities and coulometric efficiencies. However, state-of-the-art anode and cathode electrode materials, e.g. graphite and LiFePO4 exhibit high coulometric efficiencies but rather low theoretical storage capacities (372 and 170 mAh/g, respectively). In the last decade silicon has become a promising anode material due to its high theoretical specific capacity of 3579 mAh/g at ambient temperature. However, this high specific storage capacity owing to host up to 3.75 lithium atoms per silicon atom leads to extreme volume expansion up to 280 % during lithiation, which results in pulverization and delamination of the electrode material after few cycles. Various approaches have been conducted to overcome these issues e.g. by using nano-sized active material or carbon coated silicon composite material. In addition to the materials science the electrode structure is of particular importance for the electrochemical performance. Electrode composition, binding mechanism due to the use of suitable binder polymers or particle size distribution of the active material are some exemplary parameters to stabilize the electrode structure and to handle such high mechanical stress during lithiation/delithiation. Here we present electrochemical investigations of high capacity and high efficiency graphene coated silicon nanocomposite based electrodes prepared by using a wet chemical doctor blade manufacturing process. This active material provides a capacity of >2000 mAh/g with efficiencies >99% over more than 500 cycles. Investigations focus on influence of the stability of the electrode structure by using impedance spectroscopy, scanning electron microscopy, confocal microscopy and estimation of the coating adhesion strength. Cyclic voltammetry and galvanostatic cycling will show the applicability of improved Si/C composite based electrodes compared to conventional graphite based electrodes for lithium-ion batteries both in half cells as well as full cells in combination with commercially available cathode material.

A robust and electrochemically stable 3D nanoheterostructure consisting of Si nanoparticles (NPs), carbon nanotubes (CNTs) and reduced graphene oxide (rGO) is developed as an anode material (Si–CNT/rGO) for lithium-ion batteries (LIBs). It integrates the benefits from its three building blocks of Si NPs, CNTs, and rGO; Si NPs offer high capacity, CNTs act as a mechanical, electrically conductive support to connect Si NPs, and highly electrically conductive and flexible rGO provides a robust matrix with enough void space to accommodate the volume changes of Si NPs upon lithiation/delithiation and to simultaneously assure good electric contact. The composite material shows a high reversible capacity of 1665 mAh g−1 with good capacity retention of 88.6 % over 500 cycles when cycled at 0.5 C, that is, a 0.02 % capacity decay per cycle. The high-power capability is demonstrated at 10 C (16.2 A g−1) where 755 mAh g−1 are delivered, thus indicating promising characteristics of this material for high-performance LIBs.