Search

Abstract The present work revealed a potential to control the static recrystallization kinetics through regulating the feature of pre-existing Mg 17 Al 12 particles in Mg-Al-Zn alloys. The AZ31 (Mg-3Al-1Zn) with rarely dispersoids exhibits the fastest recrystallization rate, while the AZ61 (Mg-6Al-1Zn) with only fine particles (∼100 nm) recrystallizes slower than AZ91 (Mg-9Al-1Zn) containing Mg 17 Al 12 precipitates with scattered size distribution (ranging from less than 100 nm to above 0.6 μm). Especially, we found that coarse Mg 17 Al 12 particles in AZ91 are easier to trigger particle stimulated nucleation (PSN) at 275 °C than 175 °C, which compensates the strong recrystallization inhibition of fine dispersoids, leading to the recrystallization dramatically transforms from retarded to accelerated. Graphical abstract Image 1 Highlights • The precipitate feature notably affects the kinetics of static recrystallization. • Recrystallization of alloys with mixed particle size is sensitive to temperature. • Coarse particles in Mg-9Al-1Zn accelerate recrystallization at high temperature. • The study shows an efficient route to control the static recrystallization process. [ABSTRACT FROM AUTHOR]

Insufficient performance, especially at high temperatures, limits the extensive application of cast Al–Cu alloys. This study proposes a novel method of direct reaction synthesis (DRS) for the simultaneous synthesis and dispersion of hybrid-sized in situ TiC–TiB 2 particles in the melt to prepare a trace-particle-reinforced high-performance cast Al–Cu 5.5 –Mn 0.45 –Ti 0.3 –V 0.3 –Cr 0.2 –Zr 0.14 –B 0.04 alloy. The particulate-reinforced alloy achieved strength–ductility synergetic enhancement at room and high temperatures. In comparison to the Al–Cu matrix alloy, the yield strength of 0.7 wt% (TiC–TiB 2)/Al–Cu alloy at 298 K (529 MPa), 493 K (214 MPa), and 533 K (183 MPa) had an increase of 28%, 18% and 35%, meanwhile their elongation increased by 4%, 50% and 62%, respectively. The yield strength enhancement primarily benefited from the thermal mismatch between the particles and matrix, and Orowan strengthening. The strength–ductility performance improvement is due to the optimization of the microstructure: significantly refined α-Al grains with smaller and more dispersed θʹ precipitates. Further, the improvement mechanism of the microstructure is due to the action of the nanoparticles on the heterogeneous nucleation stimulation and dendrite growth inhibition of α-Al during the solidification process. Meanwhile, the segregation of the Cu atoms was inhibited by the particles. The precipitation was significantly promoted because of more uniformly distributed Cu atoms, and more defects induced by particles improved diffusion of the Cu atoms the number and density of the precipitation sites. The results of this study provide an economical and accessible synthesis strategy for industrial manufacturing. [ABSTRACT FROM AUTHOR]

Al Cu alloys inoculated by in-situ nano-sized particles crystallized from Ni-Nb-Ti amorphous alloys were prepared by casting method in this work. Different compositions of Ni-Nb-Ti amorphous alloys significantly enhanced heterogeneous nucleation for α-Al and promoted obvious grain refinement of the Al Cu alloys. It was found that 0.05 wt% Ni-Nb-Ti amorphous alloys addition caused a significant and efficient refinement on α-Al (from 200 μm to 39 μm) and θ′ phase (from 146.4 nm to 37.6 nm). The strength and ductility of the inoculated alloy were improved significantly at high temperature. The tensile strength and fracture strain of the alloy inoculated by 0.05 wt% Ni-Nb-Ti amorphous alloy for 20 min at 533 K under the strain rates of 10−1 s−1 were increased by 32.63% and 90.35% respectively, compared to those of the uninoculated alloy. The nano-sized NiTi particles contributed to the grain refinement of α-Al, and grain refinement shortened the solute atomic diffusion distance and refined θ′ phase during heat treatment, resulting in higher strength and plasticity at high temperature. The model developed for this new type Al Cu alloy is found to be efficient in predicting the stress at 453 K–533 K under the strain rates of 10−4 s−1 to 10−1 s−1. • In-situ nano-sized NiTi can serve as efficient heterogeneous nuclei of α-Al. • Inoculation caused a significant refinement on α-Al and precipitation θ′ phase. • The tensile strength and fracture strain were increased by 32.63% and 90.35% respectively at 533 K with 10−1 s−1. • The enhanced tensile property was due to the finer θ′ phase which impeded dislocation motion. • A stress prediction model was presented at 453 K–533 K under the strain rates of 10−4 s−1 to 10−1 s−1. [ABSTRACT FROM AUTHOR]

At high temperatures, the weakened strength and decreased ductility of Al alloys limit their industrial applications. (TiB 2 –TiC)/Al–Cu–Mg–Si composites were synthesized by adding in situ dual-phased and bimodal-sized (TiB 2 –TiC)/Al master alloys to molten Al–Cu–Mg–Si alloys. The addition of minor amounts of TiB 2 and TiC particles (0.05 and 0.1 wt%, respectively) effectively refined the α-Al grains and θ′ and Q′ precipitates and increased the elevated-temperature strength and uniform elongation of the Al–Cu–Mg–Si alloys. The 0.1 wt% (TiB 2 –TiC)/Al–Cu–Mg–Si composite showed the best yield strength (279 MPa), ultimate tensile strength (366 MPa), and uniform elongation (10.6%) at 493 K, with enhancements of 9.4%, 15.1%, and 24.7% compared to the Al–Cu–Mg–Si matrix alloy (255 MPa, 318 MPa, and 8.5%). The simultaneous increases in the elevated temperature strength and ductility of the composites were attributed to the strengthening effects of the bimodal-sized TiB 2 and TiC particles, θ′ and Q′ precipitation strengthening, and the refined partial recrystallization microstructure. [ABSTRACT FROM AUTHOR]