Search

Copyright of Journal of Machine Construction & Maintenance is the property of Institute for Sustainable Technologies - National Research Institute and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)

During milling of flexible workpieces a regenerative chatter vibration may become a critical factor that limits productivity. It is shown in this paper that a selection of cutting parameters based on a stability lobes diagram may not always be a remedy for low productivity due to increased forced vibration level. Additionally, other factors such as tool wear may limit the selection of stable spindle speeds. This paper presents an active control system that counteracts the development of chatter vibration. The proposed active control system employs Linear Quadratic Gaussian (LQG) algorithm and piezoelectric actuator to suppress vibration during cutting. The Kalman filter is used to estimate the state of the system required by LQG algorithm. The active control introduces damping into the system, thereby raising the critical depth of cut and reducing forced vibration amplitude. It enables stable cutting under a much wider range of cutting parameters than for the uncontrolled system. Cutting tests are performed to demonstrate an effectiveness of the control system. Practical issues limiting applications of the proposed technique are discussed. [ABSTRACT FROM PUBLISHER]