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The replacement of synthetic foam materials using natural biological ones is of great significance for saving energy/resources and reducing environmental pollutions. Here we characterized the microstructure and mechanical properties of natural cornstalk pith, which has a large annual output yet lacks an effective exploitation, and evaluated its feasibility for applications as a substitute for synthetic foam materials. The cornstalk pith was revealed to be a cellular material composed of closed cells elongated along the growth direction of corn plant and reinforced by well-aligned vascular bundles penetrating the foam matrix. The compressive behavior is featured by a stable stress plateau which is favorable for energy absorption with its mechanical properties largely dependent on the hydration state and loading configuration. In particular, the initial dimension and mechanical properties of cornstalk pith can be effectively recovered after deformation simply by hydration treatment owing to swelling effect caused by the turgor pressure from osmosis. The cornstalk pith demonstrates an outstanding combination of low density and high energy absorption efficiency among various foam materials, specifically with its plateau stress and energy absorption comparable or even superior to those of some typical synthetic foam materials. These along with the huge resources and good biodegradability make it a promising natural energy absorbing cellular material for replacing synthetic counterparts.

Replicating the architecture of natural nacre has become an important approach for enhancing the damage tolerance of man-made materials. Nevertheless, this is principally limited to systems composed of chemically different constituents and demonstrates a difficulty in realizing structural hierarchy at multiple length-scales. Here a proof of concept is presented about the implementation of bioinspired nacre-like designs in a hybrid composite of pure carbon comprising its two basic allotropic forms, i.e., natural graphite flakes and amorphous carbon from the carbonization of organics. Multiscale micro/nano-architectures with three levels of hierarchy were constructed in the composite based on the preferential alignment of graphite flakes using bidirectional freeze casting method. The composite exhibited a remarkable mechanical efficiency, specifically featured by good damage tolerance with rising R-curve behavior, owing to the activation of hierarchical toughening mechanisms at micro to nano length-scales. This verifies the potency of nacre-inspired designs for generating enhanced fracture toughness in carbon systems, even using simple raw materials, which is significant for promoting their structural applications.

Seeking strategies to enhance the overall combinations of mechanical properties is of great significance for engineering materials, but still remains a key challenge because many of these properties are often mutually exclusive. Here we reveal from the perspective of materials science and mechanics that adaptive structural reorientation during deformation, which is an operating mechanism in a wide variety of composite biological materials, functions more than being a form of passive response to allow for flexibility, but offers an effective means to simultaneously enhance rigidity, robustness, mechanical stability and damage tolerance. As such, the conflicts between different mechanical properties can be "defeated" in these composites merely by adjusting their structural orientation. The constitutive relationships are established based on the theoretical analysis to clarify the effects of structural orientation and reorientation on mechanical properties, with some of the findings validated and visualized by computational simulations. Our study is intended to give insight into the ingenious designs in natural materials that underlie their exceptional mechanical efficiency, which may provide inspiration for the development of new man-made materials with enhanced mechanical performance. STATEMENT OF SIGNIFICANCE: It is challenging to attain certain combinations of mechanical properties in man-made materials because many of these properties - for example, strength with toughness and stability with flexibility - are often mutually exclusive. Here we describe an effective solution utilized by natural materials, including wood, bone, fish scales and insect cuticle, to "defeat" such conflicts and elucidate the underlying mechanisms from the perspective of materials science and mechanics. We show that, by adaptation of their structural orientation on loading, composite biological materials are capable of developing enhanced rigidity, strength, mechanical stability and damage tolerance from constrained flexibility during deformation - combinations of attributes that are generally unobtainable in man-made systems. The design principles extracted from these biological materials present an unusual yet potent new approach to guide the development of new synthetic composites with enhanced combinations of mechanical properties.

Operating mainly as a type of weapon, the beetle horn develops an impressive mechanical efficiency based on chitinous materials to maximize the injury to opponent and simultaneously minimize the damage to itself and underlying brain under stringent loading conditions. Here the cephalic horn of the beetle Allomyrina dichotoma is probed using multiscale characterization combined with finite element simulations to explore the origins of its biomechanical functionality from the perspective of materials science. The horn is revealed to be highly regulated from the macroscopic shape, geometry, and connection with the body to the meso- and microscopic architecture, moisture content, and chemical and structural characteristics. Varying kinds of gradients are integrated at all length-scales. Such designs are demonstrated to benefit the mechanical performance by mitigating stress concentrations, retarding crack propagation, and modulating local properties to better adapt to stress. Enhanced rigidity, robustness and stability are additionally generated from the constrained flexibility endowed by the nanocomposite plywood structure through the reorientation of chitin nanofibrils within the proteinaceous matrix. These findings shed light on the intriguing materials-design strategies of nature in creating synergy of offence and persistence. They may even offer inspiration for the synthesis of high-performance materials and structures, in particular beams to resist bending and torsion.

Taking lessons from nature offers an increasing promise toward improved performance in man‐made materials. Here new cement materials with unidirectionally porous architectures are developed by replicating the designs of natural wood using a simplified ice‐templating technique in light of the retention of ice‐templated architectures by utilizing the self‐hardening nature of cement. The wood‐like cement exhibits higher strengths at equal densities than other porous cement‐based materials along with unique multifunctional properties, including effective thermal insulation at the transverse profile, controllable water permeability along the vertical direction, and the easy adjustment to be water repulsive by hydrophobic treatment. The strengths are quantitatively interpreted by discerning the effects of differing types of pores using an equivalent element approach. The simultaneous achievement of high strength and multifunctionality makes the wood‐like cement promising for applications as new building materials, and verifies the effectiveness of wood‐mimetic designs in creating new high‐performance materials. The simple fabrication procedure by omitting the freeze‐drying treatment can also promote a better efficiency of ice‐templating technique for the mass production in engineering and may be extended to other material systems., By learning from natural wood, new cement materials with unidirectionally porous architectures are developed using a simplified ice‐templating technique. The wood‐like cement exhibits markedly higher strengths at equal densities than conventional cement materials. This is accompanied by a simultaneous achievement of multifunctional properties, including effective thermal insulation, controllable water permeability, and easy adjustment between hydrophilic and hydrophobic characteristics.

A 3D printed magnesium alloy with an interpenetrating NiTi phase shows remarkable strength, damping, and self-healing properties., It is of significance, but still remains a key challenge, to simultaneously enhance the strength and damping capacities in metals, as these two properties are often mutually exclusive. Here, we provide a multidesign strategy for defeating such a conflict by developing a Mg-NiTi composite with a bicontinuous interpenetrating-phase architecture through infiltration of magnesium melt into three-dimensionally printed Nitinol scaffold. The composite exhibits a unique combination of mechanical properties with improved strengths at ambient to elevated temperatures, remarkable damage tolerance, good damping capacities at differing amplitudes, and exceptional energy absorption efficiency, which is unprecedented for magnesium materials. The shape and strength after deformation can even be largely recovered by heat treatment. This study offers a new perspective for the structural and biomedical applications of magnesium.

The tooth enamel of vertebrates comprises a hyper-mineralized bioceramic, but is distinguished by an exceptional durability to resist impact and wear throughout the lifetime of organisms; however, enamels exhibit a low resistance to the initiation of large-scale cracks comparable to that of geological minerals based on fracture mechanics. Here we reveal that the tooth enamel, specifically from the giant panda, is capable of developing durability through counteracting the early stage of damage by partially recovering its innate geometry and structure at nano- to micro- length-scales autonomously. Such an attribute results essentially from the unique architecture of tooth enamel, specifically the vertical alignment of nano-scale mineral fibers and micro-scale prisms within a water-responsive organic-rich matrix, and can lead to a decrease in the dimension of indent damage in enamel introduced by indentation. Hydration plays an effective role in promoting the recovery process and improving the indentation fracture toughness of enamel (by ∼73%), at a minor cost of micro-hardness (by ∼5%), as compared to the dehydrated state. The nano-scale mechanisms that are responsible for the recovery deformation, specifically the reorientation and rearrangement of mineral fragments and the inter- and intra-prismatic sliding between constituents that are closely related to the viscoelasticity of organic matrix, are examined and analyzed with respect to the structure of tooth enamel. Our study sheds new light on the strategies underlying Nature's design of durable ceramics which could be translated into man-made systems in developing high-performance ceramic materials. STATEMENT OF SIGNIFICANCE: Tooth enamel plays a critical role in the function of teeth by providing a hard surface layer to resist wear/impact throughout the lifetime of organisms; however, such enamel exhibits a remarkably low resistance to the initiation of large-scale cracks, of hundreds of micrometers or more, comparable to that of geological minerals. Here we reveal that tooth enamel, specifically that of the giant panda, is capable of partially recovering its geometry and structure to counteract the early stages of damage at nano- to micro-scale dimensions autonomously. Such an attribute results essentially from the architecture of enamel but is markedly enhanced by hydration. Our work discerns a series of mechanisms that lead to the deformation and recovery of enamel and identifies a unique source of durability in the enamel to accomplish this function. The ingenious design of tooth enamel may inspire the development of new durable ceramic materials in man-made systems.

Fatigue resistance is invariably critical for structural materials, but is rarely considered in the development of new bioinspired materials. Here the fatigue behavior and damage mechanisms of a nacre-like ceramic (yttria-stabilized zirconia) - polymer (polymethyl methacrylate) composite, which resembles human tooth enamel in its stiffness and hardness, were investigated under cyclic compression to simulate potential service conditions. The composite has a brick-and-mortar structure which exhibits a staircase-like fracture behavior; it displays a transition in cracking mode from the fracture of the ceramic bricks to separation along the inter-brick polymer phase with increasing stress amplitude. The nacre-like structure functions to induce crack deflection, increase the roughness of the crack surfaces, and promote the mutual sliding between bricks during fracture; this results in high fatigue resistance, which enhances the potential of this composite for dental applications.

For composite materials applied for energy absorption and vibration/noise reduction, it is of particular significance to clarify the role of strain rate and temperature on their mechanical properties. Here we present a study on the effects of strain rate (from 10−3 s−1 to 1 s−1) and temperature (from room temperature to 350 °C) on the compressive properties of a 3-D printed Mg–NiTi interpenetrating-phase composite, which features high energy absorption efficiency and good damping capacity. Within the regimes of strain rate and temperature, the composite constantly exhibits a stable stress plateau on the stress-strain curves, yet displays markedly different damage mechanisms depending on the specific strain rate and temperature. The 3-D interpenetrating-phase architecture promotes an effective stress transfer in the composite and resists the propagation of local damages, thereby conferring a high strengthening efficiency and outstanding damage tolerance. The unique combination of mechanical properties makes the composite appealing for applications under various conditions, especially for absorbing mechanical energy and reducing vibrations and noise.

Living organisms have ingeniously evolved functional gradients and heterogeneities to create high-performance biological materials from a fairly limited choice of elements and compounds during long-term evolution and selection. The translation of such design motifs into synthetic materials offers a spectrum of feasible pathways towards unprecedented properties and functionalities that are favorable for practical uses in a variety of engineering and medical fields. Here, we review the basic design forms and principles of naturally-occurring gradients in biological materials and discuss the functions and benefits that they confer to organisms. These gradients are fundamentally associated with the variations in local chemical compositions/constituents and structural characteristics involved in the arrangement, distribution, dimensions and orientations of the building units. The associated interfaces in biological materials invariably demonstrate localized gradients and a variety of gradients are generally integrated over multiple length-scales within the same material. The bioinspired design and applications of synthetic functionally graded materials that mimic their natural paradigms are revisited and the emerging processing techniques needed to replicate the biological gradients are described. It is expected that in the future bioinspired gradients and heterogeneities will play an increasingly important role in the development of high-performance materials for more challenging applications.

Suture interfaces are one of the most common architectural designs in natural material-systems and are critical for ensuring multiple functionalities by providing flexibility while maintaining connectivity. Despite intensive studies on the mechanical role of suture structures, there is still a lack of understanding on the fracture mechanics of suture interfaces in terms of their interactions with impinging cracks. Here we reveal an interfacial toughening effect of suture structures by means of "excluding" cracks away from interfaces based on a dimensionless micro-mechanical model for single-leveled and hierarchical suture interfaces with triangular-shaped suture teeth. The effective stress-intensity driving forces for crack deflection along, versus penetration through, an interface at first impingement and on subsequent kinking are formulated and compared with the corresponding resistances. Quantitative criteria are established for discerning the cracking modes and fracture resistance of suture interfaces with their dependences on sutural tooth sharpness and interfacial toughness clarified. Additionally, the effects of structural hierarchy are elucidated through a consideration of hierarchical suture interfaces with fractal-like geometries. This study may offer guidance for designing bioinspired suture structures, especially for toughening materials where interfaces are a key weakness. STATEMENT OF SIGNIFICANCE: Suture interfaces are one of the most common architectural material designs in biological systems, and are found in a wide range of species including armadillo osteoderms, boxfish armor, pangolin scales and insect cuticles. They are designed to provide flexibility while maintaining connectivity. Despite many studies on the mechanical role of suture structures, there is still little understanding of their role in terms of interactions with impinging cracks. Here we reveal an interfacial toughening effect of suture structures by means of "excluding" cracks away from interfaces based on a dimensionless micro-mechanical model for single-leveled and hierarchical suture interfaces with triangular-shaped suture teeth. Quantitative criteria are established for discerning the cracking mode and fracture resistance of the interfaces with their dependences on sutural tooth sharpness and interfacial toughness clarified.

Biological materials found in Nature such as nacre and bone are well recognized as light-weight, strong, and tough structural materials. The remarkable toughness and damage tolerance of such biological materials are conferred through hierarchical assembly of their multiscale (i.e., atomic- to macroscale) architectures and components. Herein, the toughening mechanisms of different organisms at multilength scales are identified and summarized: macromolecular deformation, chemical bond breakage, and biomineral crystal imperfections at the atomic scale; biopolymer fibril reconfiguration/deformation and biomineral nanoparticle/nanoplatelet/nanorod translation, and crack reorientation at the nanoscale; crack deflection and twisting by characteristic features such as tubules and lamellae at the microscale; and structure and morphology optimization at the macroscale. In addition, the actual loading conditions of the natural organisms are different, leading to energy dissipation occurring at different time scales. These toughening mechanisms are further illustrated by comparing the experimental results with computational modeling. Modeling methods at different length and time scales are reviewed. Examples of biomimetic designs that realize the multiscale toughening mechanisms in engineering materials are introduced. Indeed, there is still plenty of room mimicking the strong and tough biological designs at the multilength and time scale in Nature.

Living organisms are adept at resisting contact deformation and damage by assembling protective surfaces with spatially varied mechanical properties, i.e. , by creating functionally graded materials. Such gradients, together with multiple length-scale hierarchical structures, represent the two prime characteristics of many biological materials to be translated into engineering design. Here, we examine one design motif from a variety of biological tissues and materials where site-specific mechanical properties are generated for enhanced protection by adopting gradients in structural orientation over multiple length-scales, without manipulation of composition or microstructural dimension. Quantitative correlations are established between the structural orientations and local mechanical properties, such as stiffness, strength and fracture resistance; based on such gradients, the underlying mechanisms for the enhanced protective role of these materials are clarified. Theoretical analysis is presented and corroborated through numerical simulations of the indentation behavior of composites with distinct orientations. The design strategy of such bioinspired gradients is outlined in terms of the geometry of constituents. This study may offer a feasible approach towards generating functionally graded mechanical properties in synthetic materials for improved contact damage resistance. Statement of Significance Living organisms are adept at resisting contact damage by assembling protective surfaces with spatially varied mechanical properties, i.e. , by creating functionally-graded materials. Such gradients, together with multiple length-scale hierarchical structures, represent the prime characteristics of many biological materials. Here, we examine one design motif from a variety of biological tissues where site-specific mechanical properties are generated for enhanced protection by adopting gradients in structural orientation at multiple length-scales, without changes in composition or microstructural dimension. The design strategy of such bioinspired gradients is outlined in terms of the geometry of constituents. This study may offer a feasible approach towards generating functionally-graded mechanical properties in synthetic materials for improved damage resistance.

The structural evolution of Cu45Zr45Ag10 metallic glass was investigated by in situ transmission electron microscopy heating experiments. The relationship between phase separation and crystallization was elucidated. Nucleation and growth-controlled nanoscale phase separation at early stage were seen to impede nanocrystallization, while a coarser phase separation via aggregation of Ag-rich nanospheres was found to promote the precipitation of Cu-rich nanocrystals. Coupling of composition and dynamics heterogeneities was supposed to play a key role during phase separation preceding crystallization.

Biological material systems have evolved unique combinations of mechanical properties to fulfill their specific function through a series of ingenious designs. Seeking lessons from Nature by replicating the underlying principles of such biological materials offers new promise for creating unique combinations of properties in man-made systems. One case in point is Nature's means of attack and defense. During the long-term evolutionary "arms race," naturally evolved weapons have achieved exceptional mechanical efficiency with a synergy of effective offense and persistence-two characteristics that often tend to be mutually exclusive in many synthetic systems-which may present a notable source of new materials science knowledge and inspiration. This review categorizes Nature's weapons into ten distinct groups, and discusses the unique structural and mechanical designs of each group by taking representative systems as examples. The approach described is to extract the common principles underlying such designs that could be translated into man-made materials. Further, recent advances in replicating the design principles of natural weapons at differing lengthscales in artificial materials, devices and tools to tackle practical problems are revisited, and the challenges associated with biological and bioinspired materials research in terms of both processing and properties are discussed.

Making replacements for the human body similar to natural tissue offers significant advantages but remains a key challenge. This is pertinent for synthetic dental materials, which rarely reproduce the actual properties of human teeth and generally demonstrate relatively poor damage tolerance. Here new bioinspired ceramic-polymer composites with nacre-mimetic lamellar and brick-and-mortar architectures are reported, which resemble, respectively, human dentin and enamel in hardness, stiffness, and strength and exhibit exceptional fracture toughness. These composites are additionally distinguished by outstanding machinability, energy-dissipating capability under cyclic loading, and diminished abrasion to antagonist teeth. The underlying design principles and toughening mechanisms of these materials are elucidated in terms of their distinct architectures. It is demonstrated that these composites are promising candidates for dental applications, such as new-generation tooth replacements. Finally, it is believed that this notion of bioinspired design of new materials with unprecedented biologically comparable properties can be extended to a wide range of material systems for improved mechanical performance.