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Phase change material emulsions (PCMEs) were largely investigated as potential working fluids for various applications as in HVAC systems, solar thermal storage, and heat transfer. They basically contain water and phase change materials, possess much larger energy storage capacity than currently used chilled water based systems and exploit higher thermal conductivity than bulk PCM reservoirs. Main barriers to their application are the difficulty in maintaining emulsion stability and the undercooling effect. In this work, a new solvent-assisted route was developed to produce nano-emulsions of commercial paraffin waxes in water. Concentrations from 2 to 10 wt% were obtained starting from two commercial paraffin waxes, with nominal melting temperatures around 55 °C and 70 °C. The droplet dimensions were verified and resulted below 100 nm for lower concentrations and around 180–220 nm for 10 wt%. The stability of emulsions was verified by long-term tests. An undercooling effect was verified and strongly reduced by testing some nucleating agents (a paraffin melting at 70 °C in the paraffin melting at 55 °C or a carbon nanostructure, single wall carbon nanohorns). The heat of melting was lower than expected, probably due to PCM molecules on the surface of the nanoparticles anchored to the surfactant. However, calculating the thermal capacity of PCMEs with respect to pure water, a gain up to 40% for operating temperatures close to PCM melting temperature was estimated. Optical properties of single wall carbon nanohorns/paraffin composites were also measured.

PCM emulsions have attracted considerable interest as the media for thermal energy storage (TES) owing to their high thermal storage capacity, desirable fluidity and thermal conductivity. However, the direct transportation of PCM emulsions in TES systems for both charging and discharging is rarely reported. In this work, a PCM-in-water nano-emulsion was prepared with n-hexadecane and suitable surfactants for cooling energy storage at a charging and discharging temperature range of 20–5 °C and 5–15 °C, respectively. It was applied to a tubular heat exchanger system to evaluate its TES performance for a cooling panel of 0.2 m2 total surface area. The thermal storage performance was notably increased with the flow rate of emulsion through the exchanger tube. The volumetric thermal storage capacity of charging was 50% higher than that of water. The cooling energy could be rapidly released in the discharging process, 79% of the stored energy at averaging 25 W during most of the discharging period. The emulsion remained stable throughout the test period. Overall, the results demonstrated that the PCM nano-emulsion has the unique characteristics of high static stability, and high energy releasing efficiency and the promising potential for air-conditioning application in buildings.

In this paper, a novel phase change material emulsion (PCE-10) consisting of an organic PCM (RT10) and water has been developed. Its thermophysical properties such as heat of fusion, viscosity and sub-cooling temperature have been established. The chemical stability during both storage and discharge periods have also been evaluated. The results indicate low sub-cooling temperature and relatively long period of stability without any sign of segregation but the viscosity was found to be much higher than that of water. Further improvement and experimental studies into its flow characteristics are therefore being encouraged.