1. Optimisation of spray-mist-assisted laser machining of micro-structures on CVD diamond coating surfaces
- Author
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Quan Zheng, Bing Guo, Liu Wenchao, Qingliang Zhao, and Zhenfei Guo
- Subjects
010302 applied physics ,Materials science ,Process Chemistry and Technology ,Diamond ,02 engineering and technology ,Chemical vapor deposition ,engineering.material ,021001 nanoscience & nanotechnology ,Laser ,01 natural sciences ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,law.invention ,Taguchi methods ,Coating ,Machining ,law ,0103 physical sciences ,Materials Chemistry ,Ceramics and Composites ,engineering ,Laser power scaling ,Composite material ,0210 nano-technology ,Layer (electronics) - Abstract
In this study, micro-grooves were fabricated on a chemical vapour deposition (CVD) diamond coating using spray-mist-assisted laser machining. In this paper, the advantages and characteristics of spray-mist-assisted laser machining are analysed through comparison with other forms of laser machining based on morphology and composition. Meanwhile, the effects of process parameters (laser power, scanning speed, defocusing quantity, air pressure, spray angle, and offset distance) on the machining characteristics were investigated using the Taguchi method, and the optimal parameter range of spray-mist-assisted laser-machined CVD diamond coating was obtained. The results indicate that spray-mist-assisted laser machining can effectively remove the recast layer and ensure the precision and continuity of laser machining. The most significant factor affecting the cross-sectional area of the grooves is laser power, while laser power and scanning speed significantly affect depth-to-width (D/W) ratio of grooves. The spray parameters had no significant effect on the characteristics of ablative grooves because the thickness of the water film formed by spray-wall impingement was relatively thin and stabilised.
- Published
- 2021