1. Stepping Stones in CO2 Utilization: Optimizing the Formate to Oxalate Coupling Reaction Using Response Surface Modeling
- Author
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Gert-Jan M. Gruter, Marit Stoop, N. Raveendran Shiju, and Eric Schuler
- Subjects
Hydrogen ,Oxalate production ,Formate to oxalate coupling reaction ,General Chemical Engineering ,Inorganic chemistry ,chemistry.chemical_element ,02 engineering and technology ,010402 general chemistry ,01 natural sciences ,Coupling reaction ,Oxalate ,Catalysis ,chemistry.chemical_compound ,Environmental Chemistry ,Formate ,Response surface modeling ,chemistry.chemical_classification ,Renewable Energy, Sustainability and the Environment ,RSM ,Selective catalytic reduction ,General Chemistry ,Polymer ,021001 nanoscience & nanotechnology ,Decomposition ,0104 chemical sciences ,chemistry ,DoE ,0210 nano-technology ,CO2 utilization ,Design of experiments ,Research Article - Abstract
One of the crucial steps for the conversion of CO2 into polymers is the catalytic formate to oxalate coupling reaction (FOCR). Formate can be obtained from the (electro)catalytic reduction of CO2, while oxalate can be further processed toward building blocks for modern plastics. In its 175 year history, multiple parameters for the FOCR have been suggested to be of importance. Yet, no comprehensive understanding considering all those parameters is available. Hence, we aim to assess the relative impact of all those parameters and deduce the optimal reaction conditions for the FOCR. We follow a systematic two-stage approach in which we first evaluate the most suitable categorical variables of catalyst, potential poisons, and reaction atmospheres. In the second stage, we evaluate the impact of the continuous variables temperature, reaction time, catalyst loading, and active gas removal within previously proposed ranges, using a response surface modeling methodology. We found KOH to be the most suitable catalyst, and it allows yields of up to 93%. Water was found to be the strongest poison, and its efficient removal increased oxalate yields by 35%. The most promising reaction atmosphere is hydrogen, with the added benefit of being equal to the gas produced in the reaction. The temperature has the highest impact on the reaction, followed by reaction time and purge rates. We found no significant impact of catalyst loading on the reaction within the ranges reported previously. This research provides a clear and concise multiparameter optimization of the FOCR and provides insight into the reaction cascade involving the formation and decomposition of oxalates from formate., Critical assessment of parameters in the formate to oxalate reaction using design of experiments and response surface model methodology in CO2 for materials processing.
- Published
- 2021