1. Design and development of a five-axis machine tool with high accuracy, stiffness and efficiency for aero-engine casing manufacturing
- Author
-
Yanmin Liu, Shizhen Zhang, Zihan Tang, Yutian Wang, Dong Wang, and Liping Wang
- Subjects
0209 industrial biotechnology ,business.product_category ,Computer science ,Mechanical Engineering ,Work (physics) ,Process (computing) ,Aerospace Engineering ,Mechanical engineering ,Stiffness ,02 engineering and technology ,Swing ,01 natural sciences ,010305 fluids & plasmas ,Machine tool ,020901 industrial engineering & automation ,Machining ,0103 physical sciences ,medicine ,Head (vessel) ,medicine.symptom ,business ,Casing - Abstract
In order to satisfy the machining requirements of aero-engine casing in modern aviation industry, this paper investigates three main issues during the design and development process of a five-axis machine tool with high accuracy, stiffness and efficiency, including whole structure design, key components design, and supporting stiffness design. First, an appropriate structure of five-axis machine tool is determined considering the processing characteristics of aero-engine casing. Then, a dual drive swing head and a compact motorized spindle are designed with enough drive capability and stiffness, and related structure, assembly method, cooling technology, and performance simulation are given in detail. Next, a design method of supporting stiffness of guide is proposed through the deformation prediction of the spindle end. Based on above work, a prototype of machine tool is developed, and some experiments are carried out, including performance tests of swing head and motorized spindle, and machining of a simulated workpiece of aero-engine casing. All experimental results show that the machine tool has satisfactory accuracy, stiffness and efficiency, which meets the machining requirements of aero-engine casing. The main work can be used as references for engineers and technicians, which are meaningful in practice.
- Published
- 2022