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The European Research Roadmap to the Realisation of Fusion Energy foresees that the DEMO reactor is going to succeed ITER in the pathway towards the exploitation of nuclear fusion, achieving long plasma operation time, demonstrating tritium self-sufficiency and producing net electric output on an industrial scale. Therefore, its design must be more oriented towards the Balance of Plant (BoP) than it is in ITER. Since the early pre-conceptual phase of the DEMO project, emphasis has been laid on identifying the main requirements affecting the overall architecture of the BoP. For instance, specific efforts and proper solutions have been envisaged to cope with the pulsed nature of the heat source. Furthermore, the current development of two blanket concepts calls for two separate BoP options to be conceived. This paper summarizes the main alternatives outlined at the end of DEMO pre-conceptual design phase for the BoP concepts based on both the Helium-Cooled Pebble Bed (HCPB) and Water-Cooled Lithium Lead (WCLL) Breeding Blanket (BB) technologies. Then, the assumed reference configurations of both the BoP concepts are described in detail, highlighting the main features and the most relevant engineering aspects. Attention will be focussed on technological challenges, integration constraints and other open issues, highlighting pros and cons of the chosen BoP options to be further investigated in the next design phase.

In the frame of the activities promoted and encouraged by the EURO-fusion Power Plant Physics and Technology (PPPT) department aimed at developing the EU-DEMO fusion reactor, strong emphasis has been recently posed to the whole Balance of Plant (BoP) which represents the set of systems devoted to convert the plasma generated thermal power into electricity and to deliver it to the grid. Among these systems, a very important role is played by the Breeding Blanket (BB) Primary Heat Transfer System (PHTS) as it is responsible to extract more than 80% of the fusion plasma power. In this framework, University of Palermo, Ansaldo Nucleare and CREATE have focused their work to improve thermal-hydraulic, safety and integration features of the Ex-Vessel PHTS for the Helium-Cooled Pebble Bed (HCPB) BB concept of DEMO. Starting from the outcomes obtained in 2016 that have allowed to highlight some criticalities which needed design changes, the paper describes progress and developments of the 2017 HCPB PHTS as well as the goals which have been achieved. The results of the research activity carried out show, in fact, i) an increase of the thermal-hydraulic performances, since a reduction in both total coolant inventory and total pressure drop has been respectively reached, ii) a potential improvement of the overall safety characteristics of the system. Nevertheless a critical assessment of these key parameters reveals that some issues are still open in terms of design integration and feasibility of the whole DEMO BoP for the helium-cooled blanket option, indicating that additional efforts are required to make this technology more attractive.

In the frame of the activities promoted and encouraged by the EUROfusion Power Plant Physics and Technology (PPPT) department aimed at developing the EU-DEMO fusion reactor, strong emphasis has been recently addressed to the whole Balance of Plant (BoP) which represents the set of systems devoted to convert the plasma generated thermal power into electricity and to deliver it to the grid. Among these systems, the Divertor Primary Heat Transfer Systems (PHTSs) are intended to feed coolant to the two main components of the Divertor assembly, namely the Plasma Facing Components (PFCs) and the Cassette Body (CB). Since the DEMO Divertor must withstand high heat flux loads together with a considerable neutron deposited power, very tight tolerances may be allowed to the coolant inlet conditions. Therefore, the design of reliable PHTSs is of the utmost importance towards the development of an EU-DEMO fusion reactor. Within this framework, a study has been jointly carried out by University of Palermo, Ansaldo Nucleare and CREATE to design the Ex-Vessel PHTSs of both the PFCs and the CB for a DEMO reactor equipped with a Helium Cooled Pebble Bed Breeding Blanket. The paper describes criteria and rationale followed with the aim to achieve simple PHTS designs based on the adoption of easy-to-manufacture main components avoiding too much extrapolation from the state-of-art technology. Results of preliminary thermal-hydraulic calculations carried out to size heat exchangers, pressurizers, piping and pumps are presented and critically discussed, with particular attention to those integration, safety and feasibility constraints that may deeply affect the design of such components. Finally, the evaluation of PHTS key parameters as total pumping power and coolant inventory is reported.

The European DEMOnstration power plant (DEMO) is considered to be the nearest-term fusion reactor capable of producing several hundred MWs of net electricity, operating with a closed tritium fuel-cycle (achieving the tritium self-sufficiency), and qualifing technological solutions for a fusion power plant with different breeding blanket (BB) concepts that are under investigation. The BB is a key component for the development of the DEMO plant design and, in particular, of those systems having the responsibility to remove the plasma-generated thermal power and its conversion in the electrical energy. This study deals with the preliminary thermo-mechanical design of the heat exchangers and steam generator components. The design criteria and the main design analyses were discussed to achieve a simple but robust design. The proposed preliminary thermo-mechanical designs, both for heat exchangers and for steam generators, are considered feasible.

The European DEMO conceptual design foresees four Breeding Blanket (BB) concepts that rely on different cooling and breeding technologies. As DEMO has been conceived to deliver net electricity to the grid, the choice of the blanket coolant plays a pivotal role in the reactor design having a strong influence on plant operation, safety and maintenance. Moreover, the machine pulsed operation makes the BB Primary Heat Transfer System (PHTS) the main hub of the DEMO Balance of Plant (BoP). Within this framework, a study has been carried out to design the Ex-Vessel PHTS of the Helium-Cooled Pebble Bed (HCPB) BB concept. The paper describes criteria and rationale followed with the aim to achieve a simple PHTS design based on the adoption of easy-to-manufacture main components. Results of preliminary thermal-hydraulic calculations carried out to size heat exchangers, piping and compressors are presented and critically discussed. Finally, the evaluation of PHTS key parameters as total pressure drops and total coolant inventory is reported to provide input relevant to the assessment of the impact of helium technology on the design integration and feasibility of DEMO BoP.

The water-cooled EU-DEMO Breeding Blanket (BB) is cooled by two independent circuits, the Breeder Zone (BZ) and the First Wall (FW) Primary Heat Transfer Systems (PHTS). The configuration under study foresees the presence of an Intermediate Heat Transfer System and an Energy Storage System to operate the turbine during both the pulse (2 h) and the dwell time (10 min) at almost constant load, despite the plasma power pulsation. Within the framework of the EUROfusion WPBOP research activity, a RELAP5/Mod3.3 model was developed to investigate the thermal-hydraulic behavior of the primary cooling systems during transient conditions belonging to the category of “Decrease in Coolant System Flow Rate”. The nodalization includes the BB, the PHTS circuits, the BZ Once Through Steam Generators and the FW Heat EXchangers. The model was initially used to simulate the nominal conditions with the pulse and dwell phases. Then, starting from the pulse, a Loss of Flow Accident (LOFA) was selected to preliminary evaluate the PHTS behavior with the aim of the design improvement. LOFA analyses were performed considering the complete loss of both the FW and BZ PHTS main coolant pumps (MCPs). A sensitivity was carried out to assess the impact of the MCPs flywheel on the main PHTS parameters. Transient results highlighted the appropriateness of the current design with no need for further mitigation actions.

In Europe (EU), in the frame of the EUROfusion consortium activities, four Breeding Blanket (BB) concepts are being developed with the aim of fulfilling the performances required by a near-term fusion power demonstration plant (DEMO) in terms of tritium self-sufficiency and electricity production. The four blanket options cover a wide range of technological possibilities, as water and helium are considered as possible coolants and solid ceramic breeder in combination with beryllium and PbLi as tritium breeder and neutron multipliers. The strategy for the BB selection and operation has to account for the challenging schedule of the EU DEMO, the ambitious operational requirements of the BBs and the still large development needed to have a BB qualified and licensed for operating in DEMO. In parallel to the continuous design efforts on the four blanket concepts, their integration in-vessel and ex-vessel has started. On the one hand it has become clear that despite the numerous systems to be integrated in-vessel the protection of the blanket first wall has to be addressed with highest priority. On the other hand the ex-vessel interfaces and the requirements imposed by the blanket to the primary heat transfer system and to the PbLi loop components have a considerable impact on the whole DEMO Plant layout. The aim of this paper is: to present the strategy for the DEMO BB down selection and BB operation in DEMO; to describe the status of the design evolution of the four EU BB concepts; to provide an overview of the challenges of the in-vessel and ex-vessel integration of the main systems interfacing the BBs and describe their design status.

The Water-Cooled Lithium Lead breeding blanket is a candidate option for the realization of European DEMO power plant. One of the main functions of the breeding blanket is to recover the thermal power from the first wall and the breeding zone and to drive it to the Primary Heat Transfer System. Moreover, due to the DEMO pulsed operation, an Energy Storage System is foreseen in order to ensure thermal energy availability and reduce cycling loading during dwell time. The blanket design must interface with the Primary Heat Transfer System and the Intermediate Heat Transfer System in an integrated solution with the aim of delivering feasible power plant, with high conversion efficiency. A thermal-hydraulic model of the main components of the water cooled Primary Heat Transfer System is developed, using RELAP5 system code, to support the design and sizing. A RELAP5/Mod3.3 extended version has been set-up to implement PbLi and molten salt (HITEC) fluid proprieties, as well as the relevant heat transfer correlations. The results of the preliminary applications provide a comprehensive set of thermo-hydraulic parameters (i.e. coolant inventory, pressure drops), relevant for the assessment of the design integration.

The EU-DEMO conceptual design is being conducted among research institutions and universities from 26 countries of European Union, Switzerland and Ukraine. Its mission is to realise electricity from nuclear fusion reaction by 2050. As DEMO has been conceived to deliver net electricity to the grid, the choice of the Breeding Blanket (BB) coolant plays a pivotal role in the reactor design having a strong influence on plant operation, safety and maintenance. In particular, due to the pulsed nature of the heat source, the Primary Heat Transfer System (PHTS) becomes a very important actor of the Balance of Plant (BoP) together with the Power Conversion System (PCS). Moreover, aiming to mitigate the potential negative impact of plasma pulsing on BoP equipment, for the DEMO plant is also being investigated a “heat transfer chain” option which envisages an Intermediate Heat Transfer System (IHTS) equipped with an Energy Storage System (ESS) between PHTS and PCS. Within this framework, a preliminary study has been carried out to analyse the thermal dynamic behaviour of the IHTS system for the Helium-Cooled Pebble Bed (HCPB) BB concept during pulse/dwell transition which should be still considered as the normal operating mode of a fusion power plant. Starting from preliminary thermal-hydraulic calculations made in order to size the main BoP components, the global performances of DEMO BoP have been quantitatively assessed focusing the attention on the attitude of the whole IHTS to smooth the sudden power variations which come from the plasma. The paper describes criteria and rationale followed to develop a numerical model which manages to simulate simple transient scenarios of DEMO BoP. Results of numerical simulations are presented and critically discussed in order to point out the main issues that DEMO BoP has to overcome to achieve a viable electricity power output.

This paper focuses on the 3D CAD implementation of the pipework and the main equipment of the Primary Heat Transfer System of EU-DEMO fusion power plant. In particular, the systems related to the Helium-Cooled Pebble Bed Breeding Blanket option are considered here. During the pulse operation, the breeding blanket modules will be the main thermal power source; Divertor and the Vacuum Vessel will contribute in the definition of the total reactor power. All the In-Vessel generated power is rejected to the Power Conversion System through a molten salt Intermediate Heat Transport System. The latter is equipped with an Energy Storage System to allow for continuous operation also during the dwell time. The layout of the pipework considered the major design constraints, such as the reinforced concrete structures and the dimensions of the main pieces of equipment. The size of the pipes was selected based on operating pressure, temperature and allowable velocity. Results provide a first estimation of length and weight of the piping systems as well as their space occupancy. These data are useful to evaluate the coolant inventory, as well as the expected pressure drops and plant cost.

This paper describes the status of the pre-conceptual design activities in Europe to advance the technical basis of the design of a DEMOnstration Fusion Power Plant (DEMO) to come in operation around the middle of this century with the main aims of demonstrating the production of few hundred MWs of net electricity, the feasibility of operation with a closed-tritium fuel cycle, and maintenance systems capable of achieving adequate plant availability. This is expected to benefit as much as possible from the ITER experience, in terms of design, licensing, and construction. Emphasis is on an integrated design approach, based on system engineering, which provides a clear path for urgent R&D and addresses the main design integration issues by taking account critical systems interdependencies and inherent uncertainties of important design assumptions (physics and technology). A design readiness evaluation, together with a technology maturation and down selection strategy are planned through structured and transparent Gate Reviews. By embedding industry experience in the design from the beginning it will ensure that early attention is given to technology readiness and industrial feasibility, costs, maintenance, power conversion, nuclear safety and licensing aspects.