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Dye mass balance study at full-scale industrial textile wastewater (ITW) treatment plant showed that 1.5 ton of excess waste sludge, containing 304.5 Kg of dyes, are daily produced and discharged in landfills. Therefore, this by-product of activated sludge process (ASP) presents a serious environmental problem. In this work, a laboratory and pilot scale investigations were carried out to optimize aerobic biodegradation efficiency to reduce the amount of residual adsorbed dye that will be found in the waste sludge. The resistance of acclimated biomass to the toxicity of ITW was studied in 2.5 L batch reactors using different dye to biomass (D/B) ratios of 0.102, 0.25 and 0.72 g CODS/g VSS. Results of respirometric analyses showed that acclimated activated sludge (AS) biomass is able to treat ITW at high D/B ratio of 0.72 g CODS/g VSS. Moreover, biodegradation kinetic study using Monod law showed that COD and color removal were better for the highest D/B ratio. The half saturation coefficient of heterotrophs for indigo dye (KSind) of 20.01 g/m3 showed high affinity between biomass and dye molecules. Optimization of the process at pilot-scale with different hydraulic retention time (HRT) of 2–5 days, and different sludge recycling rates (SRR) of 220–680 m3/d, showed that high HRT of 5 days and a SRR of 0.22 allowed the best dye biodegradation efficiency (95%). Application of the best conditions at full-scale reduced significantly (89%) the amount of the discharged dyes from 304.5 Kg/d to 33 Kg/d. Results were numerically validated using a mathematical model based on the activated sludge model 1 (ASM1).

International audience; Excess sludge disposal during biological treatment of wastewater is subject to numerous constraints, including social, health and regulatory factors. To reduce the amount of excess sludge, coupled processes involving different biological technologies are currently under taken. This work presents a laboratory scale sequencing batch aerobic system included an anaerobic zone for biomass synchronization (SBAAS: sequencing batch aerobic anaerobic system). This system was adopted to reduce sludge production during abattoir wastewater (AW) treatment. The average chemical oxygen demand (COD) removal efficiency of 89% was obtained at a hydraulic retention time (HRT) and a sludge retention time (SRT) of 2 days and 1520 days, respectively. The comparison of SBAAS performances with a conventional sequencing batch activated sludge system (SBASS) found that the observed biomass production yield (Y obs) were in the ranges of 0.26 and 0.7g suspended solids g 1 COD removed, respectively. A significant reduction in the excess biomass production of 63% was observed by using the SBAAS. In fact, in the anaerobic zone microorganisms consume the intracellular stocks of energy by endogenous metabolism, which limits biosynthesis and accelerates sludge decay. The single strand conformation polymorphism (SSCP) method was used to study the dynamic and the diversity of bacterial communities. Results showed a significant change in the population structure by including the anaerobic stage in the process, and revealed clearly that the sludge production yield can be correlated with the bacterial communities present in the system.